Optimizing bioethanol production from sweet sorghum stem juice under very high gravity fermentation and temperature stress conditions

This study optimized ethanol production from sweet sorghum stem juice (SSJ) by Saccharomyces cerevisiae NP01 under very high gravity (VHG) fermentation in 500-mL air–locked flasks at 30 °C. Response surface methodology based on a Box-Behnken design was employed to optimize initial sugar (267 g/L), u...

Full description

Saved in:
Bibliographic Details
Main Authors: Phon Thatiyamanee, Pattana Laopaiboon, Lakkana Laopaiboon
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2025-03-01
Series:Carbon Resources Conversion
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2588913324000632
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832540433056530432
author Phon Thatiyamanee
Pattana Laopaiboon
Lakkana Laopaiboon
author_facet Phon Thatiyamanee
Pattana Laopaiboon
Lakkana Laopaiboon
author_sort Phon Thatiyamanee
collection DOAJ
description This study optimized ethanol production from sweet sorghum stem juice (SSJ) by Saccharomyces cerevisiae NP01 under very high gravity (VHG) fermentation in 500-mL air–locked flasks at 30 °C. Response surface methodology based on a Box-Behnken design was employed to optimize initial sugar (267 g/L), urea (3.24 g/L), and cell concentration (1.32 × 108 cells/mL) for maximization of ethanol concentration (PE), productivity (QP), and sugar consumption (%SC). The experimental values (PE, 119.29 g/L; QP, 2.49 g/L.h and %SC, 91.83 %) under optimal conditions were close to the predicted values, verifying the optimization process. Aeration (2.5 vvm for 4 h) increased viable cell counts and decreased glycerol production (a by-product), but not fermentation efficiency. An osmoprotectant (40  mM potassium chloride combined with 10 mM potassium hydroxide, KCl/KOH) at 30 °C had no positive effect on ethanol fermentation efficiency. However, at 25 °C, the osmoprotectant increased PE from 106 to 116 g/L and ethanol yield from 0.46 to 0.49 g/g. At 35–37 °C, it prolonged cell viability, increasing PE by 5–12 g/L and %SC by 3–8 % without affecting ethanol yield. However, at 39 °C, no positive impact occurred on ethanol fermentation efficiency. The findings from this study, particularly the optimized fermentation conditions and stress tolerance strategies, could guide the scale-up to an industrial level of bioethanol production from sweet sorghum stem juice or other feedstocks using VHG fermentation, contributing to the development of more efficient and sustainable biofuel production processes.
format Article
id doaj-art-f988c504cf9b48cfba1ad9e819b6cee9
institution Kabale University
issn 2588-9133
language English
publishDate 2025-03-01
publisher KeAi Communications Co., Ltd.
record_format Article
series Carbon Resources Conversion
spelling doaj-art-f988c504cf9b48cfba1ad9e819b6cee92025-02-05T04:32:30ZengKeAi Communications Co., Ltd.Carbon Resources Conversion2588-91332025-03-0181100274Optimizing bioethanol production from sweet sorghum stem juice under very high gravity fermentation and temperature stress conditionsPhon Thatiyamanee0Pattana Laopaiboon1Lakkana Laopaiboon2Graduate School, Khon Kaen University, Khon Kaen 40002, ThailandDepartment of Biotechnology, Faculty of Technology, Khon Kaen University, Khon Kaen 40002, Thailand; Fermentation Research Center for Value Added Agricultural Products (FerVAAP), Khon Kaen University, Khon Kaen 40002, ThailandDepartment of Biotechnology, Faculty of Technology, Khon Kaen University, Khon Kaen 40002, Thailand; Fermentation Research Center for Value Added Agricultural Products (FerVAAP), Khon Kaen University, Khon Kaen 40002, Thailand; Corresponding author at: Department of Biotechnology, Faculty of Technology, Khon Kaen University, Khon Kaen 40002, Thailand.This study optimized ethanol production from sweet sorghum stem juice (SSJ) by Saccharomyces cerevisiae NP01 under very high gravity (VHG) fermentation in 500-mL air–locked flasks at 30 °C. Response surface methodology based on a Box-Behnken design was employed to optimize initial sugar (267 g/L), urea (3.24 g/L), and cell concentration (1.32 × 108 cells/mL) for maximization of ethanol concentration (PE), productivity (QP), and sugar consumption (%SC). The experimental values (PE, 119.29 g/L; QP, 2.49 g/L.h and %SC, 91.83 %) under optimal conditions were close to the predicted values, verifying the optimization process. Aeration (2.5 vvm for 4 h) increased viable cell counts and decreased glycerol production (a by-product), but not fermentation efficiency. An osmoprotectant (40  mM potassium chloride combined with 10 mM potassium hydroxide, KCl/KOH) at 30 °C had no positive effect on ethanol fermentation efficiency. However, at 25 °C, the osmoprotectant increased PE from 106 to 116 g/L and ethanol yield from 0.46 to 0.49 g/g. At 35–37 °C, it prolonged cell viability, increasing PE by 5–12 g/L and %SC by 3–8 % without affecting ethanol yield. However, at 39 °C, no positive impact occurred on ethanol fermentation efficiency. The findings from this study, particularly the optimized fermentation conditions and stress tolerance strategies, could guide the scale-up to an industrial level of bioethanol production from sweet sorghum stem juice or other feedstocks using VHG fermentation, contributing to the development of more efficient and sustainable biofuel production processes.http://www.sciencedirect.com/science/article/pii/S2588913324000632BioethanolSweet sorghumVery high gravity fermentationTemperature stressOsmoprotectant
spellingShingle Phon Thatiyamanee
Pattana Laopaiboon
Lakkana Laopaiboon
Optimizing bioethanol production from sweet sorghum stem juice under very high gravity fermentation and temperature stress conditions
Carbon Resources Conversion
Bioethanol
Sweet sorghum
Very high gravity fermentation
Temperature stress
Osmoprotectant
title Optimizing bioethanol production from sweet sorghum stem juice under very high gravity fermentation and temperature stress conditions
title_full Optimizing bioethanol production from sweet sorghum stem juice under very high gravity fermentation and temperature stress conditions
title_fullStr Optimizing bioethanol production from sweet sorghum stem juice under very high gravity fermentation and temperature stress conditions
title_full_unstemmed Optimizing bioethanol production from sweet sorghum stem juice under very high gravity fermentation and temperature stress conditions
title_short Optimizing bioethanol production from sweet sorghum stem juice under very high gravity fermentation and temperature stress conditions
title_sort optimizing bioethanol production from sweet sorghum stem juice under very high gravity fermentation and temperature stress conditions
topic Bioethanol
Sweet sorghum
Very high gravity fermentation
Temperature stress
Osmoprotectant
url http://www.sciencedirect.com/science/article/pii/S2588913324000632
work_keys_str_mv AT phonthatiyamanee optimizingbioethanolproductionfromsweetsorghumstemjuiceunderveryhighgravityfermentationandtemperaturestressconditions
AT pattanalaopaiboon optimizingbioethanolproductionfromsweetsorghumstemjuiceunderveryhighgravityfermentationandtemperaturestressconditions
AT lakkanalaopaiboon optimizingbioethanolproductionfromsweetsorghumstemjuiceunderveryhighgravityfermentationandtemperaturestressconditions