Aerodynamic Shape Optimization of Wing–Fuselage Intersection for Minimum Interference Drag

Interference drag in wing–fuselage intersection regions is a complex aerodynamic phenomenon where secondary flows and separation conditions might occur if not properly addressed in the aircraft design. In this work, the optimal shape of the intersection region between the wing and fuselage of a MALE...

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Main Authors: Nuno M. B. Matos, André C. Marta
Format: Article
Language:English
Published: MDPI AG 2025-04-01
Series:Aerospace
Subjects:
Online Access:https://www.mdpi.com/2226-4310/12/5/369
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author Nuno M. B. Matos
André C. Marta
author_facet Nuno M. B. Matos
André C. Marta
author_sort Nuno M. B. Matos
collection DOAJ
description Interference drag in wing–fuselage intersection regions is a complex aerodynamic phenomenon where secondary flows and separation conditions might occur if not properly addressed in the aircraft design. In this work, the optimal shape of the intersection region between the wing and fuselage of a MALE UAV is studied using gradient-based optimization and free-form deformation techniques. High-fidelity fluid computational dynamics solving the RANS equations are employed, together with the corresponding adjoint formulation to compute the gradients of the aerodynamic metrics. Different shape deformation techniques are explored for both the fuselage and wing, and several combinations of design variables are studied. Fuselage shape deformations were found to be more efficient in the removal of the secondary flow near the wing root trailing edge. Reducing the cross-sectional area of the fuselage near the wing leading edge and increasing it near the trailing edge was shown to reduce drag, demonstrating that secondary flow mitigation is more relevant than reduced frontal area. A <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>2</mn><mo>%</mo></mrow></semantics></math></inline-formula> total drag reduction was obtained by simultaneously shaping both the fuselage and the wing in the intersection region. The optimized wing–fuselage interface remained sharp, without fairings, due to the limitation of the deformation technique to modify the original topology.
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spelling doaj-art-ebfbe448cedc47f291099008fdc3bcd42025-08-20T03:14:43ZengMDPI AGAerospace2226-43102025-04-0112536910.3390/aerospace12050369Aerodynamic Shape Optimization of Wing–Fuselage Intersection for Minimum Interference DragNuno M. B. Matos0André C. Marta1Research and Development, Tekever UAS, 2500-750 Caldas da Rainha, PortugalIDMEC, Instituto Superior Técnico, Universidade de Lisboa, 1049-001 Lisboa, PortugalInterference drag in wing–fuselage intersection regions is a complex aerodynamic phenomenon where secondary flows and separation conditions might occur if not properly addressed in the aircraft design. In this work, the optimal shape of the intersection region between the wing and fuselage of a MALE UAV is studied using gradient-based optimization and free-form deformation techniques. High-fidelity fluid computational dynamics solving the RANS equations are employed, together with the corresponding adjoint formulation to compute the gradients of the aerodynamic metrics. Different shape deformation techniques are explored for both the fuselage and wing, and several combinations of design variables are studied. Fuselage shape deformations were found to be more efficient in the removal of the secondary flow near the wing root trailing edge. Reducing the cross-sectional area of the fuselage near the wing leading edge and increasing it near the trailing edge was shown to reduce drag, demonstrating that secondary flow mitigation is more relevant than reduced frontal area. A <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>2</mn><mo>%</mo></mrow></semantics></math></inline-formula> total drag reduction was obtained by simultaneously shaping both the fuselage and the wing in the intersection region. The optimized wing–fuselage interface remained sharp, without fairings, due to the limitation of the deformation technique to modify the original topology.https://www.mdpi.com/2226-4310/12/5/369secondary flowfuselage shapingfree-form deformationhigh-fidelity CFDgradient-based optimizationadjoint method
spellingShingle Nuno M. B. Matos
André C. Marta
Aerodynamic Shape Optimization of Wing–Fuselage Intersection for Minimum Interference Drag
Aerospace
secondary flow
fuselage shaping
free-form deformation
high-fidelity CFD
gradient-based optimization
adjoint method
title Aerodynamic Shape Optimization of Wing–Fuselage Intersection for Minimum Interference Drag
title_full Aerodynamic Shape Optimization of Wing–Fuselage Intersection for Minimum Interference Drag
title_fullStr Aerodynamic Shape Optimization of Wing–Fuselage Intersection for Minimum Interference Drag
title_full_unstemmed Aerodynamic Shape Optimization of Wing–Fuselage Intersection for Minimum Interference Drag
title_short Aerodynamic Shape Optimization of Wing–Fuselage Intersection for Minimum Interference Drag
title_sort aerodynamic shape optimization of wing fuselage intersection for minimum interference drag
topic secondary flow
fuselage shaping
free-form deformation
high-fidelity CFD
gradient-based optimization
adjoint method
url https://www.mdpi.com/2226-4310/12/5/369
work_keys_str_mv AT nunombmatos aerodynamicshapeoptimizationofwingfuselageintersectionforminimuminterferencedrag
AT andrecmarta aerodynamicshapeoptimizationofwingfuselageintersectionforminimuminterferencedrag