Enhanced mechanical performance of epoxy/micro balloon/micro fibril cellulose composites

Lightweight and strong polymer composites are essential for improving the fuel efficiency of transportation. The syntactic foams composed of a polymer matrix and hollow microspheres are lightweight but often fragile. This study investigates a hybrid epoxy composite incorporating microballoons and mi...

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Bibliographic Details
Main Authors: Hosta Ardhyananta, Ade Mundari Wijaya, Mas Irfan Purbawanto Hidayat, Joddy Arya Laksmono, Suresh Sagadevan
Format: Article
Language:English
Published: Elsevier 2025-09-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425019374
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Summary:Lightweight and strong polymer composites are essential for improving the fuel efficiency of transportation. The syntactic foams composed of a polymer matrix and hollow microspheres are lightweight but often fragile. This study investigates a hybrid epoxy composite incorporating microballoons and microfibrillated cellulose (MFC), with 5 phr dioctyl phthalate (DOP) added to enhance its ductility and mechanical strength. The results indicate that DOP has improved the mechanical properties, with the composite containing 1 phr MFC that shows the highest flexural strength (51.09 MPa; 55.53 MPa cm3/g) and tensile strength (28.41 MPa; 30.88 MPa cm3/g). All the composites have exhibited a low density of approximately 0.92 g/cm3, remaining below 1 g/cm3. These findings highlight the significant role of DOP and MFC to improve the mechanical performance of lightweight syntactic foam composites, offering valuable insights into their application in various engineering fields.
ISSN:2238-7854