FEM modelling of hydrogen embrittlement in API 5L X65 steel for safe hydrogen transportation

Abstract Hydrogen is crucial for decarbonization efforts due to its abundance, environmental friendliness, and versatility. To maximize its potential, an efficient transportation infrastructure is essential. While utilizing the natural gas pipeline network for transporting hydrogen is cost-effective...

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Main Authors: Shaghayegh Nazar, Sebastian Lipiec, Edoardo Proverbio
Format: Article
Language:English
Published: SpringerOpen 2025-02-01
Series:Journal of Materials Science: Materials in Engineering
Subjects:
Online Access:https://doi.org/10.1186/s40712-025-00221-y
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author Shaghayegh Nazar
Sebastian Lipiec
Edoardo Proverbio
author_facet Shaghayegh Nazar
Sebastian Lipiec
Edoardo Proverbio
author_sort Shaghayegh Nazar
collection DOAJ
description Abstract Hydrogen is crucial for decarbonization efforts due to its abundance, environmental friendliness, and versatility. To maximize its potential, an efficient transportation infrastructure is essential. While utilizing the natural gas pipeline network for transporting hydrogen is cost-effective, hydrogen embrittlement (HE) poses a significant challenge. When hydrogen enters the metal, it significantly compromises its fracture toughness. This study investigates the impact of high-pressure hydrogen on the mechanical properties of API 5L X65 carbon steel through a combined experimental and computational approach. To quantify the extent of HE, tensile tests were performed on identical specimens, one set pre-exposed to high-pressure hydrogen and another set kept in an inert environment for comparison. Finite element modelling, employing the Bai-Wierzbicki material model (BWMM), was used to simulate the material behaviour under large plastic deformations and correlate with experimental results. This synergistic approach integrates experimental data with simulations, creating a framework for predicting and preventing catastrophic failures.
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institution Kabale University
issn 3004-8958
language English
publishDate 2025-02-01
publisher SpringerOpen
record_format Article
series Journal of Materials Science: Materials in Engineering
spelling doaj-art-e0f1c2eec40c4a0d94b0ea5f6a26251d2025-02-09T12:15:00ZengSpringerOpenJournal of Materials Science: Materials in Engineering3004-89582025-02-012011910.1186/s40712-025-00221-yFEM modelling of hydrogen embrittlement in API 5L X65 steel for safe hydrogen transportationShaghayegh Nazar0Sebastian Lipiec1Edoardo Proverbio2Department of Engineering, University of Messina, Contrada Di Dio (Sant ’Agata)Faculty of Mechatronics and Mechanical Engineering, Kielce University of TechnologyDepartment of Engineering, University of Messina, Contrada Di Dio (Sant ’Agata)Abstract Hydrogen is crucial for decarbonization efforts due to its abundance, environmental friendliness, and versatility. To maximize its potential, an efficient transportation infrastructure is essential. While utilizing the natural gas pipeline network for transporting hydrogen is cost-effective, hydrogen embrittlement (HE) poses a significant challenge. When hydrogen enters the metal, it significantly compromises its fracture toughness. This study investigates the impact of high-pressure hydrogen on the mechanical properties of API 5L X65 carbon steel through a combined experimental and computational approach. To quantify the extent of HE, tensile tests were performed on identical specimens, one set pre-exposed to high-pressure hydrogen and another set kept in an inert environment for comparison. Finite element modelling, employing the Bai-Wierzbicki material model (BWMM), was used to simulate the material behaviour under large plastic deformations and correlate with experimental results. This synergistic approach integrates experimental data with simulations, creating a framework for predicting and preventing catastrophic failures.https://doi.org/10.1186/s40712-025-00221-yHydrogen embrittlementAPI 5L X65 steelUniaxial tensile testFinite element analysisStress triaxialityPipeline safety
spellingShingle Shaghayegh Nazar
Sebastian Lipiec
Edoardo Proverbio
FEM modelling of hydrogen embrittlement in API 5L X65 steel for safe hydrogen transportation
Journal of Materials Science: Materials in Engineering
Hydrogen embrittlement
API 5L X65 steel
Uniaxial tensile test
Finite element analysis
Stress triaxiality
Pipeline safety
title FEM modelling of hydrogen embrittlement in API 5L X65 steel for safe hydrogen transportation
title_full FEM modelling of hydrogen embrittlement in API 5L X65 steel for safe hydrogen transportation
title_fullStr FEM modelling of hydrogen embrittlement in API 5L X65 steel for safe hydrogen transportation
title_full_unstemmed FEM modelling of hydrogen embrittlement in API 5L X65 steel for safe hydrogen transportation
title_short FEM modelling of hydrogen embrittlement in API 5L X65 steel for safe hydrogen transportation
title_sort fem modelling of hydrogen embrittlement in api 5l x65 steel for safe hydrogen transportation
topic Hydrogen embrittlement
API 5L X65 steel
Uniaxial tensile test
Finite element analysis
Stress triaxiality
Pipeline safety
url https://doi.org/10.1186/s40712-025-00221-y
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AT sebastianlipiec femmodellingofhydrogenembrittlementinapi5lx65steelforsafehydrogentransportation
AT edoardoproverbio femmodellingofhydrogenembrittlementinapi5lx65steelforsafehydrogentransportation