Impact of Improved Sanitation Standard Operating Procedures on Microbial Populations at Three Tree Fruit Packing Facilities

Cleaning and sanitizing are of vital importance to control Listeria monocytogenes in food processing facilities. Here, we evaluated the effect of four cleaning and sanitation standard operating procedures (SSOPs; T1, T2, T3, T4) on the reduction of total aerobic mesophilic microorganisms, the occurr...

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Main Authors: M. Laura Rolon, Marysabel Mendez Acevedo, Priscilla Sinclair, Dumitru Macarisin, Luke F. LaBorde, Jasna Kovac
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Journal of Food Protection
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Online Access:http://www.sciencedirect.com/science/article/pii/S0362028X24002205
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author M. Laura Rolon
Marysabel Mendez Acevedo
Priscilla Sinclair
Dumitru Macarisin
Luke F. LaBorde
Jasna Kovac
author_facet M. Laura Rolon
Marysabel Mendez Acevedo
Priscilla Sinclair
Dumitru Macarisin
Luke F. LaBorde
Jasna Kovac
author_sort M. Laura Rolon
collection DOAJ
description Cleaning and sanitizing are of vital importance to control Listeria monocytogenes in food processing facilities. Here, we evaluated the effect of four cleaning and sanitation standard operating procedures (SSOPs; T1, T2, T3, T4) on the reduction of total aerobic mesophilic microorganisms, the occurrence of L. monocytogenes, and the microbiota composition in three tree fruit packing facilities (F1, F2, and F3) over two packing seasons (Y1 and Y2). Environmental samples were collected from non-food contact surfaces before and after the application of SSOPs. Total aerobic bacteria were quantified using a standard plate count method, and Listeria spp. and L. monocytogenes concentration was quantified using a Most Probable Number method. Amplicon sequencing was used to determine bacterial and fungal microbiota composition, and Nanopore sequencing was used to detect functional elements in the microbiota that could promote the survival and persistence of L. monocytogenes in the studied environments. The use of SSOPs reduced the total bacterial load by 0.27–2.48 log10 CFU/swab (p ≤ 0.001). Among the treatments tested, the inclusion of a biofilm remover in T4 was most effective in significantly reducing the total Listeria spp. concentration by 1.57–1.27 log10 MPN/swab (p < 0.02) and the frequency of L. monocytogenes, although the latter was not statistically significant. We observed inconsistent changes in the bacterial and fungal microbiota composition due to the application of cleaning and sanitizing SSOPs, which may be due to the presence of dead DNA after the treatment. Using Nanopore sequencing, we detected functional elements related to biofilm formation and stress resistance in the microbiomes of the studied environments. Overall, our study shows that the implementation of SSOPs improved the sanitation outcomes in tree fruit packing facilities. There is a need for the future work to focus on optimizing and validating the standard operating procedures, especially in the areas in which SSOPs were less effective, such as those covered with wax residues.
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publishDate 2025-01-01
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spelling doaj-art-c922b2ebf6b54e26866c9520457b31402025-01-09T06:12:39ZengElsevierJournal of Food Protection0362-028X2025-01-01881100436Impact of Improved Sanitation Standard Operating Procedures on Microbial Populations at Three Tree Fruit Packing FacilitiesM. Laura Rolon0Marysabel Mendez Acevedo1Priscilla Sinclair2Dumitru Macarisin3Luke F. LaBorde4Jasna Kovac5Department of Food Science, The Pennsylvania State University, University Park, PA 16802, USA; One Health Microbiome Center, The Pennsylvania State University, University Park, PA 16802, USADepartment of Food Science, The Pennsylvania State University, University Park, PA 16802, USADepartment of Food Science, The Pennsylvania State University, University Park, PA 16802, USAHuman Foods Program, Office of Laboratory Operations and Applied Science, Food and Drug Administration, College Park, MD 20740, USADepartment of Food Science, The Pennsylvania State University, University Park, PA 16802, USADepartment of Food Science, The Pennsylvania State University, University Park, PA 16802, USA; One Health Microbiome Center, The Pennsylvania State University, University Park, PA 16802, USA; Corresponding author at: 437 Rodney A. Erickson Food Science Building, University Park, PA 16803, USA.Cleaning and sanitizing are of vital importance to control Listeria monocytogenes in food processing facilities. Here, we evaluated the effect of four cleaning and sanitation standard operating procedures (SSOPs; T1, T2, T3, T4) on the reduction of total aerobic mesophilic microorganisms, the occurrence of L. monocytogenes, and the microbiota composition in three tree fruit packing facilities (F1, F2, and F3) over two packing seasons (Y1 and Y2). Environmental samples were collected from non-food contact surfaces before and after the application of SSOPs. Total aerobic bacteria were quantified using a standard plate count method, and Listeria spp. and L. monocytogenes concentration was quantified using a Most Probable Number method. Amplicon sequencing was used to determine bacterial and fungal microbiota composition, and Nanopore sequencing was used to detect functional elements in the microbiota that could promote the survival and persistence of L. monocytogenes in the studied environments. The use of SSOPs reduced the total bacterial load by 0.27–2.48 log10 CFU/swab (p ≤ 0.001). Among the treatments tested, the inclusion of a biofilm remover in T4 was most effective in significantly reducing the total Listeria spp. concentration by 1.57–1.27 log10 MPN/swab (p < 0.02) and the frequency of L. monocytogenes, although the latter was not statistically significant. We observed inconsistent changes in the bacterial and fungal microbiota composition due to the application of cleaning and sanitizing SSOPs, which may be due to the presence of dead DNA after the treatment. Using Nanopore sequencing, we detected functional elements related to biofilm formation and stress resistance in the microbiomes of the studied environments. Overall, our study shows that the implementation of SSOPs improved the sanitation outcomes in tree fruit packing facilities. There is a need for the future work to focus on optimizing and validating the standard operating procedures, especially in the areas in which SSOPs were less effective, such as those covered with wax residues.http://www.sciencedirect.com/science/article/pii/S0362028X24002205Cleaning and sanitizingEnvironmental microbiotaListeria monocytogenesSanitation standard operating proceduresTree fruit packing
spellingShingle M. Laura Rolon
Marysabel Mendez Acevedo
Priscilla Sinclair
Dumitru Macarisin
Luke F. LaBorde
Jasna Kovac
Impact of Improved Sanitation Standard Operating Procedures on Microbial Populations at Three Tree Fruit Packing Facilities
Journal of Food Protection
Cleaning and sanitizing
Environmental microbiota
Listeria monocytogenes
Sanitation standard operating procedures
Tree fruit packing
title Impact of Improved Sanitation Standard Operating Procedures on Microbial Populations at Three Tree Fruit Packing Facilities
title_full Impact of Improved Sanitation Standard Operating Procedures on Microbial Populations at Three Tree Fruit Packing Facilities
title_fullStr Impact of Improved Sanitation Standard Operating Procedures on Microbial Populations at Three Tree Fruit Packing Facilities
title_full_unstemmed Impact of Improved Sanitation Standard Operating Procedures on Microbial Populations at Three Tree Fruit Packing Facilities
title_short Impact of Improved Sanitation Standard Operating Procedures on Microbial Populations at Three Tree Fruit Packing Facilities
title_sort impact of improved sanitation standard operating procedures on microbial populations at three tree fruit packing facilities
topic Cleaning and sanitizing
Environmental microbiota
Listeria monocytogenes
Sanitation standard operating procedures
Tree fruit packing
url http://www.sciencedirect.com/science/article/pii/S0362028X24002205
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