A Stair-Climbing Wheelchair with Novel Spoke Wheels for Smooth Motion

With the aging population and rising demand for assistive devices, electric wheelchairs have garnered significant attention. However, existing stair-climbing wheelchairs often suffer from complex structural complexity and limited flexibility. Spoke-wheel mechanisms, known for their simple structure...

Full description

Saved in:
Bibliographic Details
Main Authors: Yuting Li, Zhong Wei, Jinlin Guo, Jinyao Ren, Yu Ding, Weixi Wang, Jia Liu, Aiguo Song
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/10/5433
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850127226961395712
author Yuting Li
Zhong Wei
Jinlin Guo
Jinyao Ren
Yu Ding
Weixi Wang
Jia Liu
Aiguo Song
author_facet Yuting Li
Zhong Wei
Jinlin Guo
Jinyao Ren
Yu Ding
Weixi Wang
Jia Liu
Aiguo Song
author_sort Yuting Li
collection DOAJ
description With the aging population and rising demand for assistive devices, electric wheelchairs have garnered significant attention. However, existing stair-climbing wheelchairs often suffer from complex structural complexity and limited flexibility. Spoke-wheel mechanisms, known for their simple structure and strong obstacle-crossing capabilities, hold promise but experience oscillation on flat terrain. This paper proposes an improved spoke-wheel mechanism (Flexwheel), which integrates springs into the spokes. These springs compress to varying lengths under gravitational force during ground contact, while sliding grooves and pre-compression constraints regulate spoke length, ensuring a stable height. A novel selection method for the optimal spring constant is developed based on mass, spoke length, and the number of spokes. This mathematical framework is applicable to stable, smooth ground motion under varying friction conditions between the upper and lower spokes. A wheelchair prototype equipped with four Flexwheels, a self-balancing mechanism, and multi-sensor fusion technology is designed. The simulation results indicate that Flexwheel reduces the range in body height from 10.75 mm (traditional spoke wheels) to 3.39 mm on flat terrain, a 68.47% improvement. During stair climbing, Flexwheel significantly reduces body oscillation compared to traditional spoke or circular wheels. Physical experiments validate that Flexwheel exhibits a 6.28 mm height fluctuation vs. traditional spokes wheels’ 12.13 mm, a 48.28% improvement, demonstrating its effectiveness in enhancing wheelchair stability and adaptability.
format Article
id doaj-art-c853d5f3c83245918482cb269ca67da5
institution OA Journals
issn 2076-3417
language English
publishDate 2025-05-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj-art-c853d5f3c83245918482cb269ca67da52025-08-20T02:33:43ZengMDPI AGApplied Sciences2076-34172025-05-011510543310.3390/app15105433A Stair-Climbing Wheelchair with Novel Spoke Wheels for Smooth MotionYuting Li0Zhong Wei1Jinlin Guo2Jinyao Ren3Yu Ding4Weixi Wang5Jia Liu6Aiguo Song7School of Automation, Nanjing University of Information Science and Technology, Nanjing 210044, ChinaSchool of Automation, Nanjing University of Information Science and Technology, Nanjing 210044, ChinaSchool of Automation, Nanjing University of Information Science and Technology, Nanjing 210044, ChinaSchool of Automation, Nanjing University of Information Science and Technology, Nanjing 210044, ChinaSchool of Automation, Nanjing University of Information Science and Technology, Nanjing 210044, ChinaSchool of Automation, Nanjing University of Information Science and Technology, Nanjing 210044, ChinaSchool of Automation, Nanjing University of Information Science and Technology, Nanjing 210044, ChinaSchool of Instrumentation Science and Engineering, Southeast University, Nanjing 210096, ChinaWith the aging population and rising demand for assistive devices, electric wheelchairs have garnered significant attention. However, existing stair-climbing wheelchairs often suffer from complex structural complexity and limited flexibility. Spoke-wheel mechanisms, known for their simple structure and strong obstacle-crossing capabilities, hold promise but experience oscillation on flat terrain. This paper proposes an improved spoke-wheel mechanism (Flexwheel), which integrates springs into the spokes. These springs compress to varying lengths under gravitational force during ground contact, while sliding grooves and pre-compression constraints regulate spoke length, ensuring a stable height. A novel selection method for the optimal spring constant is developed based on mass, spoke length, and the number of spokes. This mathematical framework is applicable to stable, smooth ground motion under varying friction conditions between the upper and lower spokes. A wheelchair prototype equipped with four Flexwheels, a self-balancing mechanism, and multi-sensor fusion technology is designed. The simulation results indicate that Flexwheel reduces the range in body height from 10.75 mm (traditional spoke wheels) to 3.39 mm on flat terrain, a 68.47% improvement. During stair climbing, Flexwheel significantly reduces body oscillation compared to traditional spoke or circular wheels. Physical experiments validate that Flexwheel exhibits a 6.28 mm height fluctuation vs. traditional spokes wheels’ 12.13 mm, a 48.28% improvement, demonstrating its effectiveness in enhancing wheelchair stability and adaptability.https://www.mdpi.com/2076-3417/15/10/5433spoke wheelstair climbingwheeled-leg robotwheelchair
spellingShingle Yuting Li
Zhong Wei
Jinlin Guo
Jinyao Ren
Yu Ding
Weixi Wang
Jia Liu
Aiguo Song
A Stair-Climbing Wheelchair with Novel Spoke Wheels for Smooth Motion
Applied Sciences
spoke wheel
stair climbing
wheeled-leg robot
wheelchair
title A Stair-Climbing Wheelchair with Novel Spoke Wheels for Smooth Motion
title_full A Stair-Climbing Wheelchair with Novel Spoke Wheels for Smooth Motion
title_fullStr A Stair-Climbing Wheelchair with Novel Spoke Wheels for Smooth Motion
title_full_unstemmed A Stair-Climbing Wheelchair with Novel Spoke Wheels for Smooth Motion
title_short A Stair-Climbing Wheelchair with Novel Spoke Wheels for Smooth Motion
title_sort stair climbing wheelchair with novel spoke wheels for smooth motion
topic spoke wheel
stair climbing
wheeled-leg robot
wheelchair
url https://www.mdpi.com/2076-3417/15/10/5433
work_keys_str_mv AT yutingli astairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT zhongwei astairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT jinlinguo astairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT jinyaoren astairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT yuding astairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT weixiwang astairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT jialiu astairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT aiguosong astairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT yutingli stairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT zhongwei stairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT jinlinguo stairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT jinyaoren stairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT yuding stairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT weixiwang stairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT jialiu stairclimbingwheelchairwithnovelspokewheelsforsmoothmotion
AT aiguosong stairclimbingwheelchairwithnovelspokewheelsforsmoothmotion