Optimal Dimensional Synthesis of Ackermann and Watt-I Six-Bar Steering Mechanisms for Two-Axle Four-Wheeled Vehicles

This study investigates the dimensional synthesis of steering mechanisms for front-wheel-drive, two-axle, four-wheeled vehicles using two metaheuristic optimization algorithms: Differential Evolution with golden ratio (DE-gr) and Improved Particle Swarm Optimization (IPSO). The vehicle under conside...

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Main Authors: Yaw-Hong Kang, Da-Chen Pang, Dong-Han Zheng
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Machines
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Online Access:https://www.mdpi.com/2075-1702/13/7/589
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author Yaw-Hong Kang
Da-Chen Pang
Dong-Han Zheng
author_facet Yaw-Hong Kang
Da-Chen Pang
Dong-Han Zheng
author_sort Yaw-Hong Kang
collection DOAJ
description This study investigates the dimensional synthesis of steering mechanisms for front-wheel-drive, two-axle, four-wheeled vehicles using two metaheuristic optimization algorithms: Differential Evolution with golden ratio (DE-gr) and Improved Particle Swarm Optimization (IPSO). The vehicle under consideration has a track-to-wheelbase ratio of 0.5 and an inner wheel steering angle of 70 degrees. The mechanisms synthesized include the Ackermann steering mechanism and two variants (Type I and Type II) of the Watt-I six-bar steering mechanisms, also known as central-lever steering mechanisms. To ensure accurate steering and minimize tire wear during cornering, adherence to the Ackermann steering condition is enforced. The objective function combines the mean squared structural error at selected steering positions with a penalty term for violations of the Grashoff inequality constraint. Each optimization run involved 100 or 200 iterations, with numerical experiments repeated 100 times to ensure robustness. Kinematic simulations were conducted in ADAMS v2015 to visualize and validate the synthesized mechanisms. Performance was evaluated based on maximum structural error (steering accuracy) and mechanical advantage (transmission efficiency). The results indicate that the optimized Watt-I six-bar steering mechanisms outperform the Ackermann mechanism in terms of steering accuracy. Among the Watt-I variants, the Type II designs demonstrated superior performance and convergence precision compared to the Type I designs, as well as improved results compared to prior studies. Additionally, the optimal Type I-2 and Type II-2 mechanisms consist of two symmetric Grashof mechanisms, can be classified as non-Ackermann-like steering mechanisms. Both optimization methods proved easy to implement and showed reliable, efficient convergence. The DE-gr algorithm exhibited slightly superior overall performance, achieving optimal solutions in seven cases compared to four for the IPSO method.
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spelling doaj-art-c81b1ebdb9754971a341a9b39e6813332025-08-20T03:32:32ZengMDPI AGMachines2075-17022025-07-0113758910.3390/machines13070589Optimal Dimensional Synthesis of Ackermann and Watt-I Six-Bar Steering Mechanisms for Two-Axle Four-Wheeled VehiclesYaw-Hong Kang0Da-Chen Pang1Dong-Han Zheng2Department of Mechanical Engineering, National Kaohsiung University of Science and Technology, 415 Jiangong Rd., Sanmin District, Kaohsiung 80778, TaiwanDepartment of Mechanical Engineering, National Kaohsiung University of Science and Technology, 415 Jiangong Rd., Sanmin District, Kaohsiung 80778, TaiwanDepartment of Mechanical Engineering, National Kaohsiung University of Science and Technology, 415 Jiangong Rd., Sanmin District, Kaohsiung 80778, TaiwanThis study investigates the dimensional synthesis of steering mechanisms for front-wheel-drive, two-axle, four-wheeled vehicles using two metaheuristic optimization algorithms: Differential Evolution with golden ratio (DE-gr) and Improved Particle Swarm Optimization (IPSO). The vehicle under consideration has a track-to-wheelbase ratio of 0.5 and an inner wheel steering angle of 70 degrees. The mechanisms synthesized include the Ackermann steering mechanism and two variants (Type I and Type II) of the Watt-I six-bar steering mechanisms, also known as central-lever steering mechanisms. To ensure accurate steering and minimize tire wear during cornering, adherence to the Ackermann steering condition is enforced. The objective function combines the mean squared structural error at selected steering positions with a penalty term for violations of the Grashoff inequality constraint. Each optimization run involved 100 or 200 iterations, with numerical experiments repeated 100 times to ensure robustness. Kinematic simulations were conducted in ADAMS v2015 to visualize and validate the synthesized mechanisms. Performance was evaluated based on maximum structural error (steering accuracy) and mechanical advantage (transmission efficiency). The results indicate that the optimized Watt-I six-bar steering mechanisms outperform the Ackermann mechanism in terms of steering accuracy. Among the Watt-I variants, the Type II designs demonstrated superior performance and convergence precision compared to the Type I designs, as well as improved results compared to prior studies. Additionally, the optimal Type I-2 and Type II-2 mechanisms consist of two symmetric Grashof mechanisms, can be classified as non-Ackermann-like steering mechanisms. Both optimization methods proved easy to implement and showed reliable, efficient convergence. The DE-gr algorithm exhibited slightly superior overall performance, achieving optimal solutions in seven cases compared to four for the IPSO method.https://www.mdpi.com/2075-1702/13/7/589Ackermann steering mechanismWatt-I six-bar steering mechanismcentral-lever steering mechanismIPSODE-grADAMS
spellingShingle Yaw-Hong Kang
Da-Chen Pang
Dong-Han Zheng
Optimal Dimensional Synthesis of Ackermann and Watt-I Six-Bar Steering Mechanisms for Two-Axle Four-Wheeled Vehicles
Machines
Ackermann steering mechanism
Watt-I six-bar steering mechanism
central-lever steering mechanism
IPSO
DE-gr
ADAMS
title Optimal Dimensional Synthesis of Ackermann and Watt-I Six-Bar Steering Mechanisms for Two-Axle Four-Wheeled Vehicles
title_full Optimal Dimensional Synthesis of Ackermann and Watt-I Six-Bar Steering Mechanisms for Two-Axle Four-Wheeled Vehicles
title_fullStr Optimal Dimensional Synthesis of Ackermann and Watt-I Six-Bar Steering Mechanisms for Two-Axle Four-Wheeled Vehicles
title_full_unstemmed Optimal Dimensional Synthesis of Ackermann and Watt-I Six-Bar Steering Mechanisms for Two-Axle Four-Wheeled Vehicles
title_short Optimal Dimensional Synthesis of Ackermann and Watt-I Six-Bar Steering Mechanisms for Two-Axle Four-Wheeled Vehicles
title_sort optimal dimensional synthesis of ackermann and watt i six bar steering mechanisms for two axle four wheeled vehicles
topic Ackermann steering mechanism
Watt-I six-bar steering mechanism
central-lever steering mechanism
IPSO
DE-gr
ADAMS
url https://www.mdpi.com/2075-1702/13/7/589
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AT dachenpang optimaldimensionalsynthesisofackermannandwattisixbarsteeringmechanismsfortwoaxlefourwheeledvehicles
AT donghanzheng optimaldimensionalsynthesisofackermannandwattisixbarsteeringmechanismsfortwoaxlefourwheeledvehicles