Superior strength-ductility synergy of wire-arc directed energy deposited Mg-Al-Si alloys mediated by sub-rapid solidification

Here we propose to employ wire-arc directed energy deposition (WA-DED) to tune the microstructure and the mechanical property of Mg-Al-Si alloys, on the basis of its sub-rapid solidification effect. According to finite element analysis, WA-DED shows higher cooling rate than conventional casting, rea...

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Main Authors: Qifei Han, Yueling Guo, Jinlong Hu, Rui Fu, Yangyu Yan, Changmeng Liu
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2024-11-01
Series:Journal of Magnesium and Alloys
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2213956723002116
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author Qifei Han
Yueling Guo
Jinlong Hu
Rui Fu
Yangyu Yan
Changmeng Liu
author_facet Qifei Han
Yueling Guo
Jinlong Hu
Rui Fu
Yangyu Yan
Changmeng Liu
author_sort Qifei Han
collection DOAJ
description Here we propose to employ wire-arc directed energy deposition (WA-DED) to tune the microstructure and the mechanical property of Mg-Al-Si alloys, on the basis of its sub-rapid solidification effect. According to finite element analysis, WA-DED shows higher cooling rate than conventional casting, reaching 598.3 K/s for Mg-Al-Si alloy, and the lower heat input, the larger cooling rate of WA-DED. Significant microstructure refinement is thus achieved, with reduced grain size and Mg2Si particle diameter. The transition from hypereutectic to fully eutectic microstructure is triggered by reducing the heat input. Compared with the as-cast alloy, WA-DED alloys demonstrate higher ultimate tensile strengths (UTS) at both room- and high-temperature (150 ℃) properties, increasing by 50.1% and 30.3%, respectively. The superior strength-ductility synergy for Mg-Al-Si alloys results from the microstructure tuning via sub-rapid solidification of WA-DED.
format Article
id doaj-art-c37c6f7ecb524c6386073a3aa6a09c95
institution Kabale University
issn 2213-9567
language English
publishDate 2024-11-01
publisher KeAi Communications Co., Ltd.
record_format Article
series Journal of Magnesium and Alloys
spelling doaj-art-c37c6f7ecb524c6386073a3aa6a09c952025-01-05T04:28:02ZengKeAi Communications Co., Ltd.Journal of Magnesium and Alloys2213-95672024-11-01121145944609Superior strength-ductility synergy of wire-arc directed energy deposited Mg-Al-Si alloys mediated by sub-rapid solidificationQifei Han0Yueling Guo1Jinlong Hu2Rui Fu3Yangyu Yan4Changmeng Liu5School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China; Corresponding authors.School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, ChinaInstitute of Advanced Structure Technology, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaHere we propose to employ wire-arc directed energy deposition (WA-DED) to tune the microstructure and the mechanical property of Mg-Al-Si alloys, on the basis of its sub-rapid solidification effect. According to finite element analysis, WA-DED shows higher cooling rate than conventional casting, reaching 598.3 K/s for Mg-Al-Si alloy, and the lower heat input, the larger cooling rate of WA-DED. Significant microstructure refinement is thus achieved, with reduced grain size and Mg2Si particle diameter. The transition from hypereutectic to fully eutectic microstructure is triggered by reducing the heat input. Compared with the as-cast alloy, WA-DED alloys demonstrate higher ultimate tensile strengths (UTS) at both room- and high-temperature (150 ℃) properties, increasing by 50.1% and 30.3%, respectively. The superior strength-ductility synergy for Mg-Al-Si alloys results from the microstructure tuning via sub-rapid solidification of WA-DED.http://www.sciencedirect.com/science/article/pii/S2213956723002116Wire-arc directed energy depositionMg-Al-Si alloysMicrostructureHigh temperature stengthSub-rapid solidification
spellingShingle Qifei Han
Yueling Guo
Jinlong Hu
Rui Fu
Yangyu Yan
Changmeng Liu
Superior strength-ductility synergy of wire-arc directed energy deposited Mg-Al-Si alloys mediated by sub-rapid solidification
Journal of Magnesium and Alloys
Wire-arc directed energy deposition
Mg-Al-Si alloys
Microstructure
High temperature stength
Sub-rapid solidification
title Superior strength-ductility synergy of wire-arc directed energy deposited Mg-Al-Si alloys mediated by sub-rapid solidification
title_full Superior strength-ductility synergy of wire-arc directed energy deposited Mg-Al-Si alloys mediated by sub-rapid solidification
title_fullStr Superior strength-ductility synergy of wire-arc directed energy deposited Mg-Al-Si alloys mediated by sub-rapid solidification
title_full_unstemmed Superior strength-ductility synergy of wire-arc directed energy deposited Mg-Al-Si alloys mediated by sub-rapid solidification
title_short Superior strength-ductility synergy of wire-arc directed energy deposited Mg-Al-Si alloys mediated by sub-rapid solidification
title_sort superior strength ductility synergy of wire arc directed energy deposited mg al si alloys mediated by sub rapid solidification
topic Wire-arc directed energy deposition
Mg-Al-Si alloys
Microstructure
High temperature stength
Sub-rapid solidification
url http://www.sciencedirect.com/science/article/pii/S2213956723002116
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AT jinlonghu superiorstrengthductilitysynergyofwirearcdirectedenergydepositedmgalsialloysmediatedbysubrapidsolidification
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AT yangyuyan superiorstrengthductilitysynergyofwirearcdirectedenergydepositedmgalsialloysmediatedbysubrapidsolidification
AT changmengliu superiorstrengthductilitysynergyofwirearcdirectedenergydepositedmgalsialloysmediatedbysubrapidsolidification