Braking failure anti-rollover control and hardware-in-the-loop verification of wire-controlled heavy vehicles

Abstract Considering the fault tolerance of EMB (Electro-Mechanical-Brake) braking failure and anti-rollover control at the same time is one of the urgent problems to be solved in the driving safety of X-by-wire vehicles. Accurate rollover index is a key part of anti-rollover control. Aiming at the...

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Main Authors: Lufeng Zheng, Yongjie Lu, Jianxi Wang, Haoyu Li
Format: Article
Language:English
Published: Nature Portfolio 2024-11-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-024-80854-9
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author Lufeng Zheng
Yongjie Lu
Jianxi Wang
Haoyu Li
author_facet Lufeng Zheng
Yongjie Lu
Jianxi Wang
Haoyu Li
author_sort Lufeng Zheng
collection DOAJ
description Abstract Considering the fault tolerance of EMB (Electro-Mechanical-Brake) braking failure and anti-rollover control at the same time is one of the urgent problems to be solved in the driving safety of X-by-wire vehicles. Accurate rollover index is a key part of anti-rollover control. Aiming at the problem that the traditional rollover index reflects that the unsprung mass of the vehicle is insufficiently affected by road excitation, a tripped vehicle rollover dynamic model is established based on single-wheel braking failure, and a rollover evaluation index NLTR (New Load-Transfer-Rate) suitable for braking failure is proposed. In order to improve the lateral safety of the vehicle when the line control fails, a hierarchical anti-rollover controller based on road adhesion coefficient identification, SM-ABS (Sliding-Mode-ABS) control and DBR (Differential-Braking-Redistribution) control is designed. Taking the rollover index threshold as the controller trigger condition, the controller effects under NLTR, traditional RI2 and standard LTR indicators are compared respectively. Simulation and HIL test show that the traditional index controller has failure risk under extreme conditions. The designed NLTR index controller can accurately evaluate the rollover risk of the vehicle, control the vehicle in time, and improve the vehicle stability by 68.18% under Fish-Hook condition.
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spelling doaj-art-bbfaa463be054924b982a926accf1aca2025-08-20T02:08:20ZengNature PortfolioScientific Reports2045-23222024-11-0114111710.1038/s41598-024-80854-9Braking failure anti-rollover control and hardware-in-the-loop verification of wire-controlled heavy vehiclesLufeng Zheng0Yongjie Lu1Jianxi Wang2Haoyu Li3Department of Mechanical Engineering, Shijiazhuang Tiedao UniversityDepartment of Mechanical Engineering, Shijiazhuang Tiedao UniversityDepartment of Civil Engineering, Shijiazhuang Tiedao UniversityDepartment of Mechanical Engineering, Shijiazhuang Tiedao UniversityAbstract Considering the fault tolerance of EMB (Electro-Mechanical-Brake) braking failure and anti-rollover control at the same time is one of the urgent problems to be solved in the driving safety of X-by-wire vehicles. Accurate rollover index is a key part of anti-rollover control. Aiming at the problem that the traditional rollover index reflects that the unsprung mass of the vehicle is insufficiently affected by road excitation, a tripped vehicle rollover dynamic model is established based on single-wheel braking failure, and a rollover evaluation index NLTR (New Load-Transfer-Rate) suitable for braking failure is proposed. In order to improve the lateral safety of the vehicle when the line control fails, a hierarchical anti-rollover controller based on road adhesion coefficient identification, SM-ABS (Sliding-Mode-ABS) control and DBR (Differential-Braking-Redistribution) control is designed. Taking the rollover index threshold as the controller trigger condition, the controller effects under NLTR, traditional RI2 and standard LTR indicators are compared respectively. Simulation and HIL test show that the traditional index controller has failure risk under extreme conditions. The designed NLTR index controller can accurately evaluate the rollover risk of the vehicle, control the vehicle in time, and improve the vehicle stability by 68.18% under Fish-Hook condition.https://doi.org/10.1038/s41598-024-80854-9RolloverBraking failureNLTRRoad adhesion coefficientDifferential brakingHardware in the loop
spellingShingle Lufeng Zheng
Yongjie Lu
Jianxi Wang
Haoyu Li
Braking failure anti-rollover control and hardware-in-the-loop verification of wire-controlled heavy vehicles
Scientific Reports
Rollover
Braking failure
NLTR
Road adhesion coefficient
Differential braking
Hardware in the loop
title Braking failure anti-rollover control and hardware-in-the-loop verification of wire-controlled heavy vehicles
title_full Braking failure anti-rollover control and hardware-in-the-loop verification of wire-controlled heavy vehicles
title_fullStr Braking failure anti-rollover control and hardware-in-the-loop verification of wire-controlled heavy vehicles
title_full_unstemmed Braking failure anti-rollover control and hardware-in-the-loop verification of wire-controlled heavy vehicles
title_short Braking failure anti-rollover control and hardware-in-the-loop verification of wire-controlled heavy vehicles
title_sort braking failure anti rollover control and hardware in the loop verification of wire controlled heavy vehicles
topic Rollover
Braking failure
NLTR
Road adhesion coefficient
Differential braking
Hardware in the loop
url https://doi.org/10.1038/s41598-024-80854-9
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AT jianxiwang brakingfailureantirollovercontrolandhardwareintheloopverificationofwirecontrolledheavyvehicles
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