High Precision Fabrication Method of Fresnel Diffractive Lenses on Ultrathin Membrane for Imaging Application

The microstructures on flexible membrane substrate prepared by the traditional methods may introduce large morphology and position errors, making it hard to achieve clear imaging. In this paper, we present a high precision fabrication method composed of two steps: unstressed fixation of the polyimid...

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Main Authors: Xin Liu, Changchang Gong, Bin Fan, Jiang Bian
Format: Article
Language:English
Published: IEEE 2020-01-01
Series:IEEE Photonics Journal
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9104935/
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author Xin Liu
Changchang Gong
Bin Fan
Jiang Bian
author_facet Xin Liu
Changchang Gong
Bin Fan
Jiang Bian
author_sort Xin Liu
collection DOAJ
description The microstructures on flexible membrane substrate prepared by the traditional methods may introduce large morphology and position errors, making it hard to achieve clear imaging. In this paper, we present a high precision fabrication method composed of two steps: unstressed fixation of the polyimide membrane and high precision fabrication of diffractive microstructures on the flexible membrane substrate. By using precise spin-coating technology, we get 25 μm thick polyimide membranes, whose coefficient of thermal expansion is almost zero. To prepare high precision microstructures, we propose an aerated membrane method, by which the flexible membrane substrate and the photoresist on it can attach tightly to the mask under the air pressure difference between the upper and lower surfaces of the membrane substrate during the contact lithography. The results show that the wave-front error obtained by this method is less than 1/30λ RMS (F# = 25@632.8 nm) at 400 mm aperture, indicating the microstructures have excellent morphologies and high position accuracy.
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institution Kabale University
issn 1943-0655
language English
publishDate 2020-01-01
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record_format Article
series IEEE Photonics Journal
spelling doaj-art-b9e07bf3f6da4cbc905ad5bb105ac9252025-08-20T03:30:57ZengIEEEIEEE Photonics Journal1943-06552020-01-0112411010.1109/JPHOT.2020.29989179104935High Precision Fabrication Method of Fresnel Diffractive Lenses on Ultrathin Membrane for Imaging ApplicationXin Liu0https://orcid.org/0000-0002-5006-8375Changchang Gong1Bin Fan2Jiang Bian3Institute of Optics and Electronics, Chinese Academy of Sciences, Chengdu, ChinaInstitute of Optics and Electronics, Chinese Academy of Sciences, Chengdu, ChinaInstitute of Optics and Electronics, Chinese Academy of Sciences, Chengdu, ChinaInstitute of Optics and Electronics, Chinese Academy of Sciences, Chengdu, ChinaThe microstructures on flexible membrane substrate prepared by the traditional methods may introduce large morphology and position errors, making it hard to achieve clear imaging. In this paper, we present a high precision fabrication method composed of two steps: unstressed fixation of the polyimide membrane and high precision fabrication of diffractive microstructures on the flexible membrane substrate. By using precise spin-coating technology, we get 25 μm thick polyimide membranes, whose coefficient of thermal expansion is almost zero. To prepare high precision microstructures, we propose an aerated membrane method, by which the flexible membrane substrate and the photoresist on it can attach tightly to the mask under the air pressure difference between the upper and lower surfaces of the membrane substrate during the contact lithography. The results show that the wave-front error obtained by this method is less than 1/30λ RMS (F# = 25@632.8 nm) at 400 mm aperture, indicating the microstructures have excellent morphologies and high position accuracy.https://ieeexplore.ieee.org/document/9104935/Flexible membranediffractive optical elementspolyimidecontact lithographymicrostructure morphology errorwave-front error
spellingShingle Xin Liu
Changchang Gong
Bin Fan
Jiang Bian
High Precision Fabrication Method of Fresnel Diffractive Lenses on Ultrathin Membrane for Imaging Application
IEEE Photonics Journal
Flexible membrane
diffractive optical elements
polyimide
contact lithography
microstructure morphology error
wave-front error
title High Precision Fabrication Method of Fresnel Diffractive Lenses on Ultrathin Membrane for Imaging Application
title_full High Precision Fabrication Method of Fresnel Diffractive Lenses on Ultrathin Membrane for Imaging Application
title_fullStr High Precision Fabrication Method of Fresnel Diffractive Lenses on Ultrathin Membrane for Imaging Application
title_full_unstemmed High Precision Fabrication Method of Fresnel Diffractive Lenses on Ultrathin Membrane for Imaging Application
title_short High Precision Fabrication Method of Fresnel Diffractive Lenses on Ultrathin Membrane for Imaging Application
title_sort high precision fabrication method of fresnel diffractive lenses on ultrathin membrane for imaging application
topic Flexible membrane
diffractive optical elements
polyimide
contact lithography
microstructure morphology error
wave-front error
url https://ieeexplore.ieee.org/document/9104935/
work_keys_str_mv AT xinliu highprecisionfabricationmethodoffresneldiffractivelensesonultrathinmembraneforimagingapplication
AT changchanggong highprecisionfabricationmethodoffresneldiffractivelensesonultrathinmembraneforimagingapplication
AT binfan highprecisionfabricationmethodoffresneldiffractivelensesonultrathinmembraneforimagingapplication
AT jiangbian highprecisionfabricationmethodoffresneldiffractivelensesonultrathinmembraneforimagingapplication