Research on Adaptive Drilling Control Technology Based on Coal Rock Traits During the Drilling Process

The anti-punch drilling robot is a core piece of equipment used to realize unmanned drilling and pressure relief operations in underground coal mines. Adaptive drilling, conducted according to the coal rock properties encountered during drilling, is essential to improve the safety and efficiency of...

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Main Authors: Bin Liang, Guang Li, Guangpeng Shan
Format: Article
Language:English
Published: MDPI AG 2025-02-01
Series:Machines
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Online Access:https://www.mdpi.com/2075-1702/13/2/133
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author Bin Liang
Guang Li
Guangpeng Shan
author_facet Bin Liang
Guang Li
Guangpeng Shan
author_sort Bin Liang
collection DOAJ
description The anti-punch drilling robot is a core piece of equipment used to realize unmanned drilling and pressure relief operations in underground coal mines. Adaptive drilling, conducted according to the coal rock properties encountered during drilling, is essential to improve the safety and efficiency of the pressure relief working face. This paper analyzed the composition of the anti-punch drilling robot drilling system and workflow of the drilling system and then calculated the optimal rotary speed and the optimal feed speed for different Platts hardness coefficients of the coal rock through the analysis of the drilling rod force. Based on the characteristics of the drilling electrohydraulic control system, a rotary adaptive controller based on a self-resistant control algorithm and a feed adaptive controller based on sliding mode variable structure control were designed. A joint simulation was carried out using AMESim 2020.1 and Simulink 2020b software to analyze the control performance of each controller. Finally, an experimental platform for the drilling robot electrohydraulic control system was constructed; different hardness coefficients of concrete specimens were used to simulate the hardness of the coal rock with different traits. Single coal rock hardness experiments and drilling experiments with sudden changes in coal rock hardness were carried out. The experimental results showed that the adaptive control strategy proposed in this paper satisfies the requirements of drilling system control.
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series Machines
spelling doaj-art-b970f5d4d9404e11a2674652fb23e1832025-08-20T03:12:19ZengMDPI AGMachines2075-17022025-02-0113213310.3390/machines13020133Research on Adaptive Drilling Control Technology Based on Coal Rock Traits During the Drilling ProcessBin Liang0Guang Li1Guangpeng Shan2Xuhai College, China University of Mining and Technology, Xuzhou 221008, ChinaChangsha Mine Research Institute Co., Ltd., Changsha 410012, ChinaXuhai College, China University of Mining and Technology, Xuzhou 221008, ChinaThe anti-punch drilling robot is a core piece of equipment used to realize unmanned drilling and pressure relief operations in underground coal mines. Adaptive drilling, conducted according to the coal rock properties encountered during drilling, is essential to improve the safety and efficiency of the pressure relief working face. This paper analyzed the composition of the anti-punch drilling robot drilling system and workflow of the drilling system and then calculated the optimal rotary speed and the optimal feed speed for different Platts hardness coefficients of the coal rock through the analysis of the drilling rod force. Based on the characteristics of the drilling electrohydraulic control system, a rotary adaptive controller based on a self-resistant control algorithm and a feed adaptive controller based on sliding mode variable structure control were designed. A joint simulation was carried out using AMESim 2020.1 and Simulink 2020b software to analyze the control performance of each controller. Finally, an experimental platform for the drilling robot electrohydraulic control system was constructed; different hardness coefficients of concrete specimens were used to simulate the hardness of the coal rock with different traits. Single coal rock hardness experiments and drilling experiments with sudden changes in coal rock hardness were carried out. The experimental results showed that the adaptive control strategy proposed in this paper satisfies the requirements of drilling system control.https://www.mdpi.com/2075-1702/13/2/133electrohydraulic control systemdrilling processauto-resistant controllersliding-mode controller
spellingShingle Bin Liang
Guang Li
Guangpeng Shan
Research on Adaptive Drilling Control Technology Based on Coal Rock Traits During the Drilling Process
Machines
electrohydraulic control system
drilling process
auto-resistant controller
sliding-mode controller
title Research on Adaptive Drilling Control Technology Based on Coal Rock Traits During the Drilling Process
title_full Research on Adaptive Drilling Control Technology Based on Coal Rock Traits During the Drilling Process
title_fullStr Research on Adaptive Drilling Control Technology Based on Coal Rock Traits During the Drilling Process
title_full_unstemmed Research on Adaptive Drilling Control Technology Based on Coal Rock Traits During the Drilling Process
title_short Research on Adaptive Drilling Control Technology Based on Coal Rock Traits During the Drilling Process
title_sort research on adaptive drilling control technology based on coal rock traits during the drilling process
topic electrohydraulic control system
drilling process
auto-resistant controller
sliding-mode controller
url https://www.mdpi.com/2075-1702/13/2/133
work_keys_str_mv AT binliang researchonadaptivedrillingcontroltechnologybasedoncoalrocktraitsduringthedrillingprocess
AT guangli researchonadaptivedrillingcontroltechnologybasedoncoalrocktraitsduringthedrillingprocess
AT guangpengshan researchonadaptivedrillingcontroltechnologybasedoncoalrocktraitsduringthedrillingprocess