4D-Printed fiber-reinforced liquid crystal elastomer composites for multifunctional soft robots with self-heating actuation

Fabrication of flexible actuators with precise deformability, self-heating actuation, and flexibility remain challenging due to limited mechanical properties, sensitivity to ambient temperature, and complexities in multi-material integration. In this study, continuous fibre-reinforced 4D printing te...

Full description

Saved in:
Bibliographic Details
Main Authors: Daokang Zhang, Xiaoyong Tian, Yanli Zhou, Dichen Li
Format: Article
Language:English
Published: Taylor & Francis Group 2025-12-01
Series:Virtual and Physical Prototyping
Subjects:
Online Access:https://www.tandfonline.com/doi/10.1080/17452759.2025.2499927
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850030673167908864
author Daokang Zhang
Xiaoyong Tian
Yanli Zhou
Dichen Li
author_facet Daokang Zhang
Xiaoyong Tian
Yanli Zhou
Dichen Li
author_sort Daokang Zhang
collection DOAJ
description Fabrication of flexible actuators with precise deformability, self-heating actuation, and flexibility remain challenging due to limited mechanical properties, sensitivity to ambient temperature, and complexities in multi-material integration. In this study, continuous fibre-reinforced 4D printing technology was employed to fabricate self-heating actuators with precisely controllable deformation characteristics. The integration of continuous carbon fibres not only enhances the mechanical properties of the structure but also enables self-heating through the electrothermal effect of the carbon fibres. By adjusting the applied current, controllable temperatures and deformation curvatures can be achieved, and the thermal response can be achieved within 20 s with a maximum deformation curvature of 0.25 mm−1. Building on this foundation, we drew inspiration from the locomotion patterns of octopuses and inchworms to design a multi-legged soft robot capable of multiple movement modes. The independent control of each leg allows the soft robot to move in all directions, grasping objects weighing up to 20 times its own weight, and moving on 20° inclined surfaces. This study highlights the self-heating deformation capabilities of continuous fibre-reinforced liquid crystal elastomer actuators, showcasing their potential for use in multifunctional soft robotics applications.
format Article
id doaj-art-a89d20e6880a458bb3fd778217cf1587
institution DOAJ
issn 1745-2759
1745-2767
language English
publishDate 2025-12-01
publisher Taylor & Francis Group
record_format Article
series Virtual and Physical Prototyping
spelling doaj-art-a89d20e6880a458bb3fd778217cf15872025-08-20T02:59:10ZengTaylor & Francis GroupVirtual and Physical Prototyping1745-27591745-27672025-12-0120110.1080/17452759.2025.24999274D-Printed fiber-reinforced liquid crystal elastomer composites for multifunctional soft robots with self-heating actuationDaokang Zhang0Xiaoyong Tian1Yanli Zhou2Dichen Li3State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an, People’s Republic of ChinaState Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an, People’s Republic of ChinaState Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an, People’s Republic of ChinaState Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an, People’s Republic of ChinaFabrication of flexible actuators with precise deformability, self-heating actuation, and flexibility remain challenging due to limited mechanical properties, sensitivity to ambient temperature, and complexities in multi-material integration. In this study, continuous fibre-reinforced 4D printing technology was employed to fabricate self-heating actuators with precisely controllable deformation characteristics. The integration of continuous carbon fibres not only enhances the mechanical properties of the structure but also enables self-heating through the electrothermal effect of the carbon fibres. By adjusting the applied current, controllable temperatures and deformation curvatures can be achieved, and the thermal response can be achieved within 20 s with a maximum deformation curvature of 0.25 mm−1. Building on this foundation, we drew inspiration from the locomotion patterns of octopuses and inchworms to design a multi-legged soft robot capable of multiple movement modes. The independent control of each leg allows the soft robot to move in all directions, grasping objects weighing up to 20 times its own weight, and moving on 20° inclined surfaces. This study highlights the self-heating deformation capabilities of continuous fibre-reinforced liquid crystal elastomer actuators, showcasing their potential for use in multifunctional soft robotics applications.https://www.tandfonline.com/doi/10.1080/17452759.2025.2499927Liquid crystal elastomer (LCE)4D printingcontinuous fibreprogrammable actuation
spellingShingle Daokang Zhang
Xiaoyong Tian
Yanli Zhou
Dichen Li
4D-Printed fiber-reinforced liquid crystal elastomer composites for multifunctional soft robots with self-heating actuation
Virtual and Physical Prototyping
Liquid crystal elastomer (LCE)
4D printing
continuous fibre
programmable actuation
title 4D-Printed fiber-reinforced liquid crystal elastomer composites for multifunctional soft robots with self-heating actuation
title_full 4D-Printed fiber-reinforced liquid crystal elastomer composites for multifunctional soft robots with self-heating actuation
title_fullStr 4D-Printed fiber-reinforced liquid crystal elastomer composites for multifunctional soft robots with self-heating actuation
title_full_unstemmed 4D-Printed fiber-reinforced liquid crystal elastomer composites for multifunctional soft robots with self-heating actuation
title_short 4D-Printed fiber-reinforced liquid crystal elastomer composites for multifunctional soft robots with self-heating actuation
title_sort 4d printed fiber reinforced liquid crystal elastomer composites for multifunctional soft robots with self heating actuation
topic Liquid crystal elastomer (LCE)
4D printing
continuous fibre
programmable actuation
url https://www.tandfonline.com/doi/10.1080/17452759.2025.2499927
work_keys_str_mv AT daokangzhang 4dprintedfiberreinforcedliquidcrystalelastomercompositesformultifunctionalsoftrobotswithselfheatingactuation
AT xiaoyongtian 4dprintedfiberreinforcedliquidcrystalelastomercompositesformultifunctionalsoftrobotswithselfheatingactuation
AT yanlizhou 4dprintedfiberreinforcedliquidcrystalelastomercompositesformultifunctionalsoftrobotswithselfheatingactuation
AT dichenli 4dprintedfiberreinforcedliquidcrystalelastomercompositesformultifunctionalsoftrobotswithselfheatingactuation