Research on a New Method of Macro–Micro Platform Linkage Processing for Large-Format Laser Precision Machining
In recent years, the macro–micro structure (servo platform for macro motion and galvanometer for micro motion) composed of a galvanometer and servo platform has been gradually applied to laser processing in order to address the increasing demand for high-speed, high-precision, and large-format preci...
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MDPI AG
2025-01-01
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| Online Access: | https://www.mdpi.com/2072-666X/16/2/177 |
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| author | Longjie Xiong Haifeng Ma Zheng Sun Xintian Wang Yukui Cai Qinghua Song Zhanqiang Liu |
| author_facet | Longjie Xiong Haifeng Ma Zheng Sun Xintian Wang Yukui Cai Qinghua Song Zhanqiang Liu |
| author_sort | Longjie Xiong |
| collection | DOAJ |
| description | In recent years, the macro–micro structure (servo platform for macro motion and galvanometer for micro motion) composed of a galvanometer and servo platform has been gradually applied to laser processing in order to address the increasing demand for high-speed, high-precision, and large-format precision machining. The research in this field has evolved from step-and-scan methods to linkage processing methods. Nevertheless, the existing linkage processing methods cannot make full use of the field-of-view (FOV) of the galvanometer. In terms of motion distribution, the existing methods are not suitable for continuous micro segments and generate the problem that the distribution parameter can only be obtained through experience or multiple experiments. In this research, a new laser linkage processing method for global trajectory smoothing of densely discretized paths is proposed. The proposed method can generate a smooth trajectory of the servo platform with bounded acceleration by the finite impulse response (FIR) filter under the global blending error constrained by the galvanometer FOV. Moreover, the trajectory of the galvanometer is generated by vector subtraction, and the motion distribution of macro–micro structure is accurately realized. Experimental verification is carried out on an experimental platform composed of a three-axis servo platform, a galvanometer, and a laser. Simulation experiment results indicate that the processing efficiency of the proposed method is improved by 79% compared with the servo platform processing only and 55% compared with the previous linkage processing method. Furthermore, the method can be successfully utilized on experimental platforms with good tracking performance. In summary, the proposed method adeptly balances efficiency and quality, rendering it particularly suitable for laser precision machining applications. |
| format | Article |
| id | doaj-art-a6ef22b31f214c72b2135459d906c8c2 |
| institution | OA Journals |
| issn | 2072-666X |
| language | English |
| publishDate | 2025-01-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Micromachines |
| spelling | doaj-art-a6ef22b31f214c72b2135459d906c8c22025-08-20T02:03:31ZengMDPI AGMicromachines2072-666X2025-01-0116217710.3390/mi16020177Research on a New Method of Macro–Micro Platform Linkage Processing for Large-Format Laser Precision MachiningLongjie Xiong0Haifeng Ma1Zheng Sun2Xintian Wang3Yukui Cai4Qinghua Song5Zhanqiang Liu6School of Mechanical Engineering, Shandong University, Jinan 250061, ChinaSchool of Mechanical Engineering, Shandong University, Jinan 250061, ChinaState Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, No. 28, Xianning West Road, Xi’an 710049, ChinaXi′an Modern Chemistry Research Institute, Xi′an 710065, ChinaSchool of Mechanical Engineering, Shandong University, Jinan 250061, ChinaSchool of Mechanical Engineering, Shandong University, Jinan 250061, ChinaSchool of Mechanical Engineering, Shandong University, Jinan 250061, ChinaIn recent years, the macro–micro structure (servo platform for macro motion and galvanometer for micro motion) composed of a galvanometer and servo platform has been gradually applied to laser processing in order to address the increasing demand for high-speed, high-precision, and large-format precision machining. The research in this field has evolved from step-and-scan methods to linkage processing methods. Nevertheless, the existing linkage processing methods cannot make full use of the field-of-view (FOV) of the galvanometer. In terms of motion distribution, the existing methods are not suitable for continuous micro segments and generate the problem that the distribution parameter can only be obtained through experience or multiple experiments. In this research, a new laser linkage processing method for global trajectory smoothing of densely discretized paths is proposed. The proposed method can generate a smooth trajectory of the servo platform with bounded acceleration by the finite impulse response (FIR) filter under the global blending error constrained by the galvanometer FOV. Moreover, the trajectory of the galvanometer is generated by vector subtraction, and the motion distribution of macro–micro structure is accurately realized. Experimental verification is carried out on an experimental platform composed of a three-axis servo platform, a galvanometer, and a laser. Simulation experiment results indicate that the processing efficiency of the proposed method is improved by 79% compared with the servo platform processing only and 55% compared with the previous linkage processing method. Furthermore, the method can be successfully utilized on experimental platforms with good tracking performance. In summary, the proposed method adeptly balances efficiency and quality, rendering it particularly suitable for laser precision machining applications.https://www.mdpi.com/2072-666X/16/2/177laser processinglinkage processingmacro–micro structuregalvanometer scannertrajectory distributionoptimal time |
| spellingShingle | Longjie Xiong Haifeng Ma Zheng Sun Xintian Wang Yukui Cai Qinghua Song Zhanqiang Liu Research on a New Method of Macro–Micro Platform Linkage Processing for Large-Format Laser Precision Machining Micromachines laser processing linkage processing macro–micro structure galvanometer scanner trajectory distribution optimal time |
| title | Research on a New Method of Macro–Micro Platform Linkage Processing for Large-Format Laser Precision Machining |
| title_full | Research on a New Method of Macro–Micro Platform Linkage Processing for Large-Format Laser Precision Machining |
| title_fullStr | Research on a New Method of Macro–Micro Platform Linkage Processing for Large-Format Laser Precision Machining |
| title_full_unstemmed | Research on a New Method of Macro–Micro Platform Linkage Processing for Large-Format Laser Precision Machining |
| title_short | Research on a New Method of Macro–Micro Platform Linkage Processing for Large-Format Laser Precision Machining |
| title_sort | research on a new method of macro micro platform linkage processing for large format laser precision machining |
| topic | laser processing linkage processing macro–micro structure galvanometer scanner trajectory distribution optimal time |
| url | https://www.mdpi.com/2072-666X/16/2/177 |
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