Performance evaluation of heat sinks with calcium nitrate tetrahydrate phase change material for electronic cooling

Abstract The study investigates the influence of heat sink designs and phase change material on the passive cooling of integrated circuits, specifically focusing on input power levels ranging from 4 to 12 W. The experimental setup evaluated heat sinks incorporating Calcium Nitrate Tetrahydrate PCM (...

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Main Authors: Gandhi Mallela, Mohamed Iqbal Shajahan, Ali Cemal Benim, Mohamed Sharaf, Elena Lopez
Format: Article
Language:English
Published: Nature Portfolio 2025-08-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-025-03660-x
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author Gandhi Mallela
Mohamed Iqbal Shajahan
Ali Cemal Benim
Mohamed Sharaf
Elena Lopez
author_facet Gandhi Mallela
Mohamed Iqbal Shajahan
Ali Cemal Benim
Mohamed Sharaf
Elena Lopez
author_sort Gandhi Mallela
collection DOAJ
description Abstract The study investigates the influence of heat sink designs and phase change material on the passive cooling of integrated circuits, specifically focusing on input power levels ranging from 4 to 12 W. The experimental setup evaluated heat sinks incorporating Calcium Nitrate Tetrahydrate PCM (SH PCM), with a particular emphasis on Triangular Fin Heat Sink (TFHS) and No Fin Heat Sink (NFHS). The TFHS design featured a consistent fin volume fraction of 11%, while the performance of these configurations was assessed across various power inputs. Besides that, SH PCM is evaluated through parameters such as enhancement ratio, heat storage ratio, set point temperature, Fourier number, and Stefan number. Results reveal that both TFHS and NFHS with SH PCM effectively regulate temperature at lower power levels, with NFHS showing a controlled temperature rise of 56.7% at 4 W. However, as power increases, PCM efficiency declines, with NFHS reaching an 89% temperature rise at 12 W, while TFHS experiences a 92.3% increase. Despite this, TFHS consistently maintains lower peak temperatures than NFHS, improving performance by 4.3% at 4 W and 6.7% at 12 W, due to its superior heat dissipation. While TFHS performs well in heat absorption under moderate conditions, it has a 41% performance gap at maximum heat flux compared to NFHS. Additionally, NFHS requires 15–30% longer charging times but releases heat 10–25% faster during discharging. Overall, TFHS combined with SH PCM proves to be the most effective configuration for passive cooling, making it highly suitable for portable electronic devices.
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issn 2045-2322
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publishDate 2025-08-01
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spelling doaj-art-9da141a92c0d4b45b615c724054552a22025-08-24T11:27:24ZengNature PortfolioScientific Reports2045-23222025-08-0115112610.1038/s41598-025-03660-xPerformance evaluation of heat sinks with calcium nitrate tetrahydrate phase change material for electronic coolingGandhi Mallela0Mohamed Iqbal Shajahan1Ali Cemal Benim2Mohamed Sharaf3Elena Lopez4Centre for Energy Harvesting and Fluid Engineering, Department of Mechanical Engineering, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and TechnologyCentre for Energy Harvesting and Fluid Engineering, Department of Mechanical Engineering, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and TechnologyCenter of Flow Simulation (CFS), Department of Mechanical and Process Engineering, Duesseldorf University of Applied SciencesDepartment of Industrial Engineering, College of Engineering, King Saud UniversityFraunhofer Institute for Material and Beam TechnologyAbstract The study investigates the influence of heat sink designs and phase change material on the passive cooling of integrated circuits, specifically focusing on input power levels ranging from 4 to 12 W. The experimental setup evaluated heat sinks incorporating Calcium Nitrate Tetrahydrate PCM (SH PCM), with a particular emphasis on Triangular Fin Heat Sink (TFHS) and No Fin Heat Sink (NFHS). The TFHS design featured a consistent fin volume fraction of 11%, while the performance of these configurations was assessed across various power inputs. Besides that, SH PCM is evaluated through parameters such as enhancement ratio, heat storage ratio, set point temperature, Fourier number, and Stefan number. Results reveal that both TFHS and NFHS with SH PCM effectively regulate temperature at lower power levels, with NFHS showing a controlled temperature rise of 56.7% at 4 W. However, as power increases, PCM efficiency declines, with NFHS reaching an 89% temperature rise at 12 W, while TFHS experiences a 92.3% increase. Despite this, TFHS consistently maintains lower peak temperatures than NFHS, improving performance by 4.3% at 4 W and 6.7% at 12 W, due to its superior heat dissipation. While TFHS performs well in heat absorption under moderate conditions, it has a 41% performance gap at maximum heat flux compared to NFHS. Additionally, NFHS requires 15–30% longer charging times but releases heat 10–25% faster during discharging. Overall, TFHS combined with SH PCM proves to be the most effective configuration for passive cooling, making it highly suitable for portable electronic devices.https://doi.org/10.1038/s41598-025-03660-xHeat sinksElectronic coolingPhase change materialSHThermal management
spellingShingle Gandhi Mallela
Mohamed Iqbal Shajahan
Ali Cemal Benim
Mohamed Sharaf
Elena Lopez
Performance evaluation of heat sinks with calcium nitrate tetrahydrate phase change material for electronic cooling
Scientific Reports
Heat sinks
Electronic cooling
Phase change material
SH
Thermal management
title Performance evaluation of heat sinks with calcium nitrate tetrahydrate phase change material for electronic cooling
title_full Performance evaluation of heat sinks with calcium nitrate tetrahydrate phase change material for electronic cooling
title_fullStr Performance evaluation of heat sinks with calcium nitrate tetrahydrate phase change material for electronic cooling
title_full_unstemmed Performance evaluation of heat sinks with calcium nitrate tetrahydrate phase change material for electronic cooling
title_short Performance evaluation of heat sinks with calcium nitrate tetrahydrate phase change material for electronic cooling
title_sort performance evaluation of heat sinks with calcium nitrate tetrahydrate phase change material for electronic cooling
topic Heat sinks
Electronic cooling
Phase change material
SH
Thermal management
url https://doi.org/10.1038/s41598-025-03660-x
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AT mohamedsharaf performanceevaluationofheatsinkswithcalciumnitratetetrahydratephasechangematerialforelectroniccooling
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