Heat transfer in a 3D cubic shell heat exchanger with rotating tubes and turbulent flow

This study investigated the thermal performance enhancement in a cubic shell heat exchanger (CSHE) equipped with rotating tubes and utilizing nanofluids under turbulent flow conditions. Water based nanofluids using Al₂O₃, SiO₂, ZnO, and CuO nanoparticles (diameters from 20 nm to 80 nm) were utilized...

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Main Authors: Athraa Hameed Turki, Ali Khaleel Kareem, Ali M. Mohsen
Format: Article
Language:English
Published: Elsevier 2025-02-01
Series:Case Studies in Thermal Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X25000176
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author Athraa Hameed Turki
Ali Khaleel Kareem
Ali M. Mohsen
author_facet Athraa Hameed Turki
Ali Khaleel Kareem
Ali M. Mohsen
author_sort Athraa Hameed Turki
collection DOAJ
description This study investigated the thermal performance enhancement in a cubic shell heat exchanger (CSHE) equipped with rotating tubes and utilizing nanofluids under turbulent flow conditions. Water based nanofluids using Al₂O₃, SiO₂, ZnO, and CuO nanoparticles (diameters from 20 nm to 80 nm) were utilized under turbulent flow with concentrations ranging from 0 % to 2 %. The numerical simulations were carried out using the Reynolds-averaged Navier-Stokes (RANS) solver and the realizable k-ε turbulence model. It is shown a highest increase in Nusselt number of 15 % was achieved when using a 20 nm SiO₂ nanoparticles suspended in water compared to pure water. Further improvement in Nusselt number by up to 10 % was observed by increasing the nanoparticles volume fraction to 2 %. For Reynold’s numbers between 15000 and 30000, a 20 % improvement in the heat transfer was obtained due to increased turbulence. Surprisingly, the rotating inner tube introduced minimal effect compared to stationary configuration, with stationary tube slightly outperforming the rotating ones in most cases. The data suggests that significant enhancement in heat exchanger performance can be achieved by optimizing nanofluids properties and Reynold’s numbers, while tube rotations provided no additional benefits to the efficiency of the facility.
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publishDate 2025-02-01
publisher Elsevier
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series Case Studies in Thermal Engineering
spelling doaj-art-9a773f46e0b542e9b81b5f9a0c4989df2025-02-02T05:27:22ZengElsevierCase Studies in Thermal Engineering2214-157X2025-02-0166105757Heat transfer in a 3D cubic shell heat exchanger with rotating tubes and turbulent flowAthraa Hameed Turki0Ali Khaleel Kareem1Ali M. Mohsen2Department of Mechanical, College of Engineering, University of Sumer, Rifai 64005, IraqDepartment of Mechanical, College of Engineering, University of Sumer, Rifai 64005, IraqCollege of Engineering, University of Warith Al-Anbiyaa, Karbala, 56001, Iraq; Corresponding author.This study investigated the thermal performance enhancement in a cubic shell heat exchanger (CSHE) equipped with rotating tubes and utilizing nanofluids under turbulent flow conditions. Water based nanofluids using Al₂O₃, SiO₂, ZnO, and CuO nanoparticles (diameters from 20 nm to 80 nm) were utilized under turbulent flow with concentrations ranging from 0 % to 2 %. The numerical simulations were carried out using the Reynolds-averaged Navier-Stokes (RANS) solver and the realizable k-ε turbulence model. It is shown a highest increase in Nusselt number of 15 % was achieved when using a 20 nm SiO₂ nanoparticles suspended in water compared to pure water. Further improvement in Nusselt number by up to 10 % was observed by increasing the nanoparticles volume fraction to 2 %. For Reynold’s numbers between 15000 and 30000, a 20 % improvement in the heat transfer was obtained due to increased turbulence. Surprisingly, the rotating inner tube introduced minimal effect compared to stationary configuration, with stationary tube slightly outperforming the rotating ones in most cases. The data suggests that significant enhancement in heat exchanger performance can be achieved by optimizing nanofluids properties and Reynold’s numbers, while tube rotations provided no additional benefits to the efficiency of the facility.http://www.sciencedirect.com/science/article/pii/S2214157X25000176Heat exchangerNanofluidsTurbulent flowCFDReynolds numberRotating tubes
spellingShingle Athraa Hameed Turki
Ali Khaleel Kareem
Ali M. Mohsen
Heat transfer in a 3D cubic shell heat exchanger with rotating tubes and turbulent flow
Case Studies in Thermal Engineering
Heat exchanger
Nanofluids
Turbulent flow
CFD
Reynolds number
Rotating tubes
title Heat transfer in a 3D cubic shell heat exchanger with rotating tubes and turbulent flow
title_full Heat transfer in a 3D cubic shell heat exchanger with rotating tubes and turbulent flow
title_fullStr Heat transfer in a 3D cubic shell heat exchanger with rotating tubes and turbulent flow
title_full_unstemmed Heat transfer in a 3D cubic shell heat exchanger with rotating tubes and turbulent flow
title_short Heat transfer in a 3D cubic shell heat exchanger with rotating tubes and turbulent flow
title_sort heat transfer in a 3d cubic shell heat exchanger with rotating tubes and turbulent flow
topic Heat exchanger
Nanofluids
Turbulent flow
CFD
Reynolds number
Rotating tubes
url http://www.sciencedirect.com/science/article/pii/S2214157X25000176
work_keys_str_mv AT athraahameedturki heattransferina3dcubicshellheatexchangerwithrotatingtubesandturbulentflow
AT alikhaleelkareem heattransferina3dcubicshellheatexchangerwithrotatingtubesandturbulentflow
AT alimmohsen heattransferina3dcubicshellheatexchangerwithrotatingtubesandturbulentflow