Corrosion and wear study of medium entropy Pb-Sn-Cu alloy for coating application

This study focuses on developing a low-friction coating material using ternary medium entropy alloy using lead (Pb), tin (Sn), and copper (Cu). A Vajra Lep made of Pb-Sn-Cu system reported in Varah Mihir's Jyotish Granth ''Brihat-Samhita'' inspired this research. The reporte...

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Main Authors: Gokul M. Pillai, Kuldeep Singh, Shanmugasundaram Thangaraju, Shashinath Jha, Vinod Kumar
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Alloys and Metallurgical Systems
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Online Access:http://www.sciencedirect.com/science/article/pii/S2949917825000069
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author Gokul M. Pillai
Kuldeep Singh
Shanmugasundaram Thangaraju
Shashinath Jha
Vinod Kumar
author_facet Gokul M. Pillai
Kuldeep Singh
Shanmugasundaram Thangaraju
Shashinath Jha
Vinod Kumar
author_sort Gokul M. Pillai
collection DOAJ
description This study focuses on developing a low-friction coating material using ternary medium entropy alloy using lead (Pb), tin (Sn), and copper (Cu). A Vajra Lep made of Pb-Sn-Cu system reported in Varah Mihir's Jyotish Granth ''Brihat-Samhita'' inspired this research. The reported alloy in the present study was fabricated via the open induction casting method. The microstructure and phase analysis were conducted using a scanning electron microscope and X-ray diffraction. It revealed that Pb-Sn, Pb-rich, and Cu-Sn stable phases are formed during open induction melting-casting. The average microhardness was measured to be 25.3 ± 13.61 HV, suitable for the coating material. The corrosion tests were performed in 3.5 wt% NaCl medium, which showed the formation of a stable passivation layer. Icorr was determined to be 5.63 × 10−7 A/cm2, confirming that the material has high corrosion resistance compared to SS316. The wear tests were carried out at different temperatures with a constant load of 10 N and sliding velocity of 314 mm/s. The wear rate was noted to be 5.623 × 10−5 mm3/Nm at room temperature and decreased to 2.811 x 10−5 mm3/Nm at 80 ℃, exhibiting comparable wear resistance with that of Babbitt alloys. Hence, the study is meaningful in designing the Pb-Sn-Cu based multicomponent alloy system as a coating material for various applications.
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spelling doaj-art-511aac385e12410d9856dea1343b4fc02025-02-04T04:10:43ZengElsevierJournal of Alloys and Metallurgical Systems2949-91782025-03-019100156Corrosion and wear study of medium entropy Pb-Sn-Cu alloy for coating applicationGokul M. Pillai0Kuldeep Singh1Shanmugasundaram Thangaraju2Shashinath Jha3Vinod Kumar4Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Indore, Khandwa Rd, Simrol, Madhya Pradesh 453552, IndiaDepartment of Metallurgical Engineering and Materials Science, Indian Institute of Technology Indore, Khandwa Rd, Simrol, Madhya Pradesh 453552, IndiaDepartment of Metallurgical & Materials Engineering, Defence Institute of Advanced Technology, (Deemed to be University), Girinagar, Pune 411025, IndiaKameshwar Singh Darbhanga Sanskrit University, Kameshwar Nagar, Darbhanga, Bihar 846008, IndiaDepartment of Metallurgical Engineering and Materials Science, Indian Institute of Technology Indore, Khandwa Rd, Simrol, Madhya Pradesh 453552, India; Center for Indian Scientific Knowledge Systems, Indian Institute of Technology Indore, Khandwa Rd, Simrol, Madhya Pradesh 453552, India; Corresponding author at: Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Indore, Khandwa Rd, Simrol, Madhya Pradesh 453552, India.This study focuses on developing a low-friction coating material using ternary medium entropy alloy using lead (Pb), tin (Sn), and copper (Cu). A Vajra Lep made of Pb-Sn-Cu system reported in Varah Mihir's Jyotish Granth ''Brihat-Samhita'' inspired this research. The reported alloy in the present study was fabricated via the open induction casting method. The microstructure and phase analysis were conducted using a scanning electron microscope and X-ray diffraction. It revealed that Pb-Sn, Pb-rich, and Cu-Sn stable phases are formed during open induction melting-casting. The average microhardness was measured to be 25.3 ± 13.61 HV, suitable for the coating material. The corrosion tests were performed in 3.5 wt% NaCl medium, which showed the formation of a stable passivation layer. Icorr was determined to be 5.63 × 10−7 A/cm2, confirming that the material has high corrosion resistance compared to SS316. The wear tests were carried out at different temperatures with a constant load of 10 N and sliding velocity of 314 mm/s. The wear rate was noted to be 5.623 × 10−5 mm3/Nm at room temperature and decreased to 2.811 x 10−5 mm3/Nm at 80 ℃, exhibiting comparable wear resistance with that of Babbitt alloys. Hence, the study is meaningful in designing the Pb-Sn-Cu based multicomponent alloy system as a coating material for various applications.http://www.sciencedirect.com/science/article/pii/S2949917825000069Babitt AlloyEntropyCorrosionWearCoating
spellingShingle Gokul M. Pillai
Kuldeep Singh
Shanmugasundaram Thangaraju
Shashinath Jha
Vinod Kumar
Corrosion and wear study of medium entropy Pb-Sn-Cu alloy for coating application
Journal of Alloys and Metallurgical Systems
Babitt Alloy
Entropy
Corrosion
Wear
Coating
title Corrosion and wear study of medium entropy Pb-Sn-Cu alloy for coating application
title_full Corrosion and wear study of medium entropy Pb-Sn-Cu alloy for coating application
title_fullStr Corrosion and wear study of medium entropy Pb-Sn-Cu alloy for coating application
title_full_unstemmed Corrosion and wear study of medium entropy Pb-Sn-Cu alloy for coating application
title_short Corrosion and wear study of medium entropy Pb-Sn-Cu alloy for coating application
title_sort corrosion and wear study of medium entropy pb sn cu alloy for coating application
topic Babitt Alloy
Entropy
Corrosion
Wear
Coating
url http://www.sciencedirect.com/science/article/pii/S2949917825000069
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