Robotic Tack Welding Path and Trajectory Optimization Using an LF-IWOA
Robotic tack welding poses challenges in path optimization due to local optimum entrapment, limited adaptability, and high-dimensional complexity. To overcome these challenges, a Lévy flight-enhanced improved whale optimization algorithm (LF-IWOA) was developed. The algorithm combines elite oppositi...
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| Main Authors: | , , , , , |
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| Format: | Article |
| Language: | English |
| Published: |
MDPI AG
2025-06-01
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| Series: | Actuators |
| Subjects: | |
| Online Access: | https://www.mdpi.com/2076-0825/14/6/287 |
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| Summary: | Robotic tack welding poses challenges in path optimization due to local optimum entrapment, limited adaptability, and high-dimensional complexity. To overcome these challenges, a Lévy flight-enhanced improved whale optimization algorithm (LF-IWOA) was developed. The algorithm combines elite opposition-based learning (EOBL), differential evolution (DE), and Lévy flight (LF) to improve global exploration capability, increase population diversity, and improve convergence. Additionally, a dynamic trajectory optimization model is designed to consider joint-level constraints, including velocity, acceleration, and jerk. The performance of LF-IWOA was evaluated using two industrial workpieces with varying welding point distributions. Comparative experiments with metaheuristic algorithms, such as the genetic algorithm (GA), WOA and other recent nature-inspired methods, show that LF-IWOA consistently achieves shorter paths and faster convergence. For Workpiece 1, the algorithm reduces the welding path by up to 25.53% compared to the genetic algorithm, with an average reduction of 14.82% across benchmarks. For Workpiece 2, the optimized path is 18.41% shorter than the baseline. Moreover, the dynamic trajectory optimization strategy decreases execution time by 26.83% and reduces mechanical energy consumption by 15.40% while maintaining smooth and stable joint motion. Experimental results demonstrated the effectiveness and practical applicability of the LF-IWOA in robotic welding tasks. |
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| ISSN: | 2076-0825 |