Ultrasonic-assisted MoS2/GO/TiO2 ceramic coatings: Enhancing anti-friction performance through dual-interface optimization

Ceramic coatings containing two-dimensional materials (2D materials) provide effective protection for light alloys during wear, significantly improving their anti-friction performance. MoS2 has proven highly effective in enhancing the anti-friction performance of ceramic coatings, particularly when...

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Main Authors: Ziwei Guo, Yongnan Chen, Nan Wang, Yiku Xu, Qinyang Zhao, Zhimin Hou, Guangrui Gao, Yan Kang, Haifei Zhan
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Ultrasonics Sonochemistry
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Online Access:http://www.sciencedirect.com/science/article/pii/S1350417724004292
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author Ziwei Guo
Yongnan Chen
Nan Wang
Yiku Xu
Qinyang Zhao
Zhimin Hou
Guangrui Gao
Yan Kang
Haifei Zhan
author_facet Ziwei Guo
Yongnan Chen
Nan Wang
Yiku Xu
Qinyang Zhao
Zhimin Hou
Guangrui Gao
Yan Kang
Haifei Zhan
author_sort Ziwei Guo
collection DOAJ
description Ceramic coatings containing two-dimensional materials (2D materials) provide effective protection for light alloys during wear, significantly improving their anti-friction performance. MoS2 has proven highly effective in enhancing the anti-friction performance of ceramic coatings, particularly when synthesized via plasma electrolytic oxidation (PEO). However, dislocation pinning due to the incoherent interfaces in MoS2/TiO2 coatings tends to cause localized stress concentrations and brittle fracture, requiring effectively improve nanomechanical properties by optimizing interface design. To address these issues, this study used ultrasonic-assisted PEO to disperse graphene oxide (GO), which provided more possibility for in-situ synthesis MoS2, ultimately resulting in MoS2 with modified interlayer spacing. The change in interlayer spacing induced dislocation evolution at incoherent interface, leading to dual interface formation. At MoS2 (0.534 nm)/TiO2 interface: dislocation dipoles evolve to create considerable distortion, facilitating releasing shear stresses and inhibiting crack propagations. This process is followed by dislocation annihilation, keeping to stable interfacial bonding. Additionally, the others form strong dislocation pinning to obstruct dislocation slip and enhancing deformation resistance at MoS2 (0.227 nm)/TiO2 interface. The combined effects of dual interfacial enhancements resulted in a 90.0 % reduction in friction coefficients of the MoS2/GO/TiO2 coating compared to the traditional ceramic coating. This facile technique provides a new strategy to fabricate self-lubricating ceramic coatings on light alloys, while the introduction of ultrasound during PEO offers valuable guidance for applying ultrasound in the synthesis of 2D materials.
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spelling doaj-art-1bc0f42e9ccc4d6895182c41cdf071fd2025-01-11T06:38:45ZengElsevierUltrasonics Sonochemistry1350-41772025-01-01112107180Ultrasonic-assisted MoS2/GO/TiO2 ceramic coatings: Enhancing anti-friction performance through dual-interface optimizationZiwei Guo0Yongnan Chen1Nan Wang2Yiku Xu3Qinyang Zhao4Zhimin Hou5Guangrui Gao6Yan Kang7Haifei Zhan8School of Materials Science and Engineering, Chang’an University, Xi’an 710064, PR ChinaSchool of Materials Science and Engineering, Chang’an University, Xi’an 710064, PR China; Corresponding authors.School of Materials Science and Engineering, Chang’an University, Xi’an 710064, PR China; Corresponding authors.School of Materials Science and Engineering, Chang’an University, Xi’an 710064, PR ChinaSchool of Materials Science and Engineering, Chang’an University, Xi’an 710064, PR ChinaWestern Titanium Industry Co., Ltd., Xi’an 710016, PR ChinaXi’an Surface Material Protection Co., Ltd., Xi’an 710018, PR ChinaWestern Metal Materials Co., Ltd., Xi’an 710201, PR ChinaCollege of Civil Engineering and Architecture, Zhejiang University, Hangzhou 310058, PR China; Corresponding authors.Ceramic coatings containing two-dimensional materials (2D materials) provide effective protection for light alloys during wear, significantly improving their anti-friction performance. MoS2 has proven highly effective in enhancing the anti-friction performance of ceramic coatings, particularly when synthesized via plasma electrolytic oxidation (PEO). However, dislocation pinning due to the incoherent interfaces in MoS2/TiO2 coatings tends to cause localized stress concentrations and brittle fracture, requiring effectively improve nanomechanical properties by optimizing interface design. To address these issues, this study used ultrasonic-assisted PEO to disperse graphene oxide (GO), which provided more possibility for in-situ synthesis MoS2, ultimately resulting in MoS2 with modified interlayer spacing. The change in interlayer spacing induced dislocation evolution at incoherent interface, leading to dual interface formation. At MoS2 (0.534 nm)/TiO2 interface: dislocation dipoles evolve to create considerable distortion, facilitating releasing shear stresses and inhibiting crack propagations. This process is followed by dislocation annihilation, keeping to stable interfacial bonding. Additionally, the others form strong dislocation pinning to obstruct dislocation slip and enhancing deformation resistance at MoS2 (0.227 nm)/TiO2 interface. The combined effects of dual interfacial enhancements resulted in a 90.0 % reduction in friction coefficients of the MoS2/GO/TiO2 coating compared to the traditional ceramic coating. This facile technique provides a new strategy to fabricate self-lubricating ceramic coatings on light alloys, while the introduction of ultrasound during PEO offers valuable guidance for applying ultrasound in the synthesis of 2D materials.http://www.sciencedirect.com/science/article/pii/S1350417724004292Ceramic coating2D materialsMoS2Ultrasonic-assistedGraphene oxideIncoherent interface
spellingShingle Ziwei Guo
Yongnan Chen
Nan Wang
Yiku Xu
Qinyang Zhao
Zhimin Hou
Guangrui Gao
Yan Kang
Haifei Zhan
Ultrasonic-assisted MoS2/GO/TiO2 ceramic coatings: Enhancing anti-friction performance through dual-interface optimization
Ultrasonics Sonochemistry
Ceramic coating
2D materials
MoS2
Ultrasonic-assisted
Graphene oxide
Incoherent interface
title Ultrasonic-assisted MoS2/GO/TiO2 ceramic coatings: Enhancing anti-friction performance through dual-interface optimization
title_full Ultrasonic-assisted MoS2/GO/TiO2 ceramic coatings: Enhancing anti-friction performance through dual-interface optimization
title_fullStr Ultrasonic-assisted MoS2/GO/TiO2 ceramic coatings: Enhancing anti-friction performance through dual-interface optimization
title_full_unstemmed Ultrasonic-assisted MoS2/GO/TiO2 ceramic coatings: Enhancing anti-friction performance through dual-interface optimization
title_short Ultrasonic-assisted MoS2/GO/TiO2 ceramic coatings: Enhancing anti-friction performance through dual-interface optimization
title_sort ultrasonic assisted mos2 go tio2 ceramic coatings enhancing anti friction performance through dual interface optimization
topic Ceramic coating
2D materials
MoS2
Ultrasonic-assisted
Graphene oxide
Incoherent interface
url http://www.sciencedirect.com/science/article/pii/S1350417724004292
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AT nanwang ultrasonicassistedmos2gotio2ceramiccoatingsenhancingantifrictionperformancethroughdualinterfaceoptimization
AT yikuxu ultrasonicassistedmos2gotio2ceramiccoatingsenhancingantifrictionperformancethroughdualinterfaceoptimization
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AT haifeizhan ultrasonicassistedmos2gotio2ceramiccoatingsenhancingantifrictionperformancethroughdualinterfaceoptimization