Joining of Polymer to Aluminum Alloy AA1050 By Friction Spot Welding
The friction spot welding process is used to join the hybrid joint of aluminium to polymer. AA 1050 Aluminum alloy and polyethylene polymer (type of plastic) were used for joining. Aluminium surface treatment was done to increase the wettability of it. The surface treatment was done by electrochemi...
Saved in:
| Main Authors: | , , , , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
middle technical university
2023-12-01
|
| Series: | Journal of Techniques |
| Subjects: | |
| Online Access: | https://journal.mtu.edu.iq/index.php/MTU/article/view/1976 |
| Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
| _version_ | 1832595095901175808 |
|---|---|
| author | Osamah Sabah Barrak Mahmood Mohammed Hamzah Ali Safaa Ali Slim Ben-Elechi Sami Chatti Wasaq Haider Moubder Ruba Rasool Radhi Arfan Ali Ahmad |
| author_facet | Osamah Sabah Barrak Mahmood Mohammed Hamzah Ali Safaa Ali Slim Ben-Elechi Sami Chatti Wasaq Haider Moubder Ruba Rasool Radhi Arfan Ali Ahmad |
| author_sort | Osamah Sabah Barrak |
| collection | DOAJ |
| description |
The friction spot welding process is used to join the hybrid joint of aluminium to polymer. AA 1050 Aluminum alloy and polyethylene polymer (type of plastic) were used for joining. Aluminium surface treatment was done to increase the wettability of it. The surface treatment was done by electrochemical treatment. Two parameters of the joining process were used: (1, 1.5 and 2) min. (920, 1340 and 1500) rpm for time and rotational speed, respectively. Many tests for the joint are done: shear test and Scanning electron microscopy (SEM). Using the Minitab program, the effect of the parameters on the joint was analysed. The maximum value of the shear force was (1587 N) at 1.5 min. time and 1340 rpm rotational speed. The minimum shear force was (589 N) at 1 min. time and 920 rpm rotational speed. The joints which were tested failed by an interfacial shear with a ductile fracture of the polymer side. The process of joining mechanism occurred through a mechanical interlocking between the molten polymer and the surface of the AA 1050 aluminium specimen, cohesive and adhesive. The average thickness for the joint of the tested specimens was 4µm.
|
| format | Article |
| id | doaj-art-166bbee33b7d4feaa724cd8870d4e5ef |
| institution | Kabale University |
| issn | 1818-653X 2708-8383 |
| language | English |
| publishDate | 2023-12-01 |
| publisher | middle technical university |
| record_format | Article |
| series | Journal of Techniques |
| spelling | doaj-art-166bbee33b7d4feaa724cd8870d4e5ef2025-01-19T10:58:57Zengmiddle technical universityJournal of Techniques1818-653X2708-83832023-12-015410.51173/jt.v5i4.1976Joining of Polymer to Aluminum Alloy AA1050 By Friction Spot WeldingOsamah Sabah Barrak0Mahmood Mohammed Hamzah1Ali Safaa Ali2Slim Ben-Elechi3Sami Chatti4Wasaq Haider Moubder5Ruba Rasool Radhi6Arfan Ali Ahmad7National Engineering School of Monastir, University of Monastir, LGM, ENIM, Avenue Ibn-Eljazzar, 5019 Monastir, TunisiaCollege of Engineering, Al-Iraqia University, Baghdad, IraqCollege of Engineering, Al-Iraqia University, Baghdad, IraqNational Engineering School of Monastir, University of Monastir, LGM, ENIM, Avenue Ibn-Eljazzar, 5019 Monastir, TunisiaNational Engineering School of Monastir, University of Monastir, LGM, ENIM, Avenue Ibn-Eljazzar, 5019 Monastir, TunisiaCollege of Engineering, Al-Iraqia University, Baghdad, IraqCollege of Engineering, Al-Iraqia University, Baghdad, IraqCollege of Engineering, Al-Iraqia University, Baghdad, Iraq The friction spot welding process is used to join the hybrid joint of aluminium to polymer. AA 1050 Aluminum alloy and polyethylene polymer (type of plastic) were used for joining. Aluminium surface treatment was done to increase the wettability of it. The surface treatment was done by electrochemical treatment. Two parameters of the joining process were used: (1, 1.5 and 2) min. (920, 1340 and 1500) rpm for time and rotational speed, respectively. Many tests for the joint are done: shear test and Scanning electron microscopy (SEM). Using the Minitab program, the effect of the parameters on the joint was analysed. The maximum value of the shear force was (1587 N) at 1.5 min. time and 1340 rpm rotational speed. The minimum shear force was (589 N) at 1 min. time and 920 rpm rotational speed. The joints which were tested failed by an interfacial shear with a ductile fracture of the polymer side. The process of joining mechanism occurred through a mechanical interlocking between the molten polymer and the surface of the AA 1050 aluminium specimen, cohesive and adhesive. The average thickness for the joint of the tested specimens was 4µm. https://journal.mtu.edu.iq/index.php/MTU/article/view/1976Friction Spot Welding (FSW)PolymerAA1050 |
| spellingShingle | Osamah Sabah Barrak Mahmood Mohammed Hamzah Ali Safaa Ali Slim Ben-Elechi Sami Chatti Wasaq Haider Moubder Ruba Rasool Radhi Arfan Ali Ahmad Joining of Polymer to Aluminum Alloy AA1050 By Friction Spot Welding Journal of Techniques Friction Spot Welding (FSW) Polymer AA1050 |
| title | Joining of Polymer to Aluminum Alloy AA1050 By Friction Spot Welding |
| title_full | Joining of Polymer to Aluminum Alloy AA1050 By Friction Spot Welding |
| title_fullStr | Joining of Polymer to Aluminum Alloy AA1050 By Friction Spot Welding |
| title_full_unstemmed | Joining of Polymer to Aluminum Alloy AA1050 By Friction Spot Welding |
| title_short | Joining of Polymer to Aluminum Alloy AA1050 By Friction Spot Welding |
| title_sort | joining of polymer to aluminum alloy aa1050 by friction spot welding |
| topic | Friction Spot Welding (FSW) Polymer AA1050 |
| url | https://journal.mtu.edu.iq/index.php/MTU/article/view/1976 |
| work_keys_str_mv | AT osamahsabahbarrak joiningofpolymertoaluminumalloyaa1050byfrictionspotwelding AT mahmoodmohammedhamzah joiningofpolymertoaluminumalloyaa1050byfrictionspotwelding AT alisafaaali joiningofpolymertoaluminumalloyaa1050byfrictionspotwelding AT slimbenelechi joiningofpolymertoaluminumalloyaa1050byfrictionspotwelding AT samichatti joiningofpolymertoaluminumalloyaa1050byfrictionspotwelding AT wasaqhaidermoubder joiningofpolymertoaluminumalloyaa1050byfrictionspotwelding AT rubarasoolradhi joiningofpolymertoaluminumalloyaa1050byfrictionspotwelding AT arfanaliahmad joiningofpolymertoaluminumalloyaa1050byfrictionspotwelding |