Adaptation of welding transformer parameters taking into account arc output characteristics

Widely used in modern technology welding of metals is a complex technological process. To assess the quality of a welded joint and its compliance with operational requirements, mathematical modeling methods are used. The mathematical model of a pulse transformer has been developed using the Matlab S...

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Main Authors: Savchuk V. S., Plekhov A. S.
Format: Article
Language:Russian
Published: Murmansk State Technical University 2024-12-01
Series:Vestnik MGTU
Subjects:
Online Access:https://vestnik.mauniver.ru/show-eng.shtml?art=2251
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author Savchuk V. S.
Plekhov A. S.
author_facet Savchuk V. S.
Plekhov A. S.
author_sort Savchuk V. S.
collection DOAJ
description Widely used in modern technology welding of metals is a complex technological process. To assess the quality of a welded joint and its compliance with operational requirements, mathematical modeling methods are used. The mathematical model of a pulse transformer has been developed using the Matlab Simulink software package and software modules from Schneider Electric. The output data have been verified at the manufacturing company NPK Etalon (Rostov Region, Volgodonsk), where the obtained data have been compared with the theoretical base. The mathematical model of a pulse transformer allows implementing the STT (Surface Tension Transfer – heat and mass transfer due to the mechanism of surface tension forces) welding with a deeper calibration of current power pulses with clearly defined electrical parameters. It allows as well solving the problem of switching welding modes in complex operating scenarios; it is applicable to various types of welding (contact, arc, beam, etc.).
format Article
id doaj-art-009020603b2c44c6bd7a4616c726be30
institution Kabale University
issn 1560-9278
1997-4736
language Russian
publishDate 2024-12-01
publisher Murmansk State Technical University
record_format Article
series Vestnik MGTU
spelling doaj-art-009020603b2c44c6bd7a4616c726be302025-01-09T08:03:06ZrusMurmansk State Technical UniversityVestnik MGTU1560-92781997-47362024-12-0127456857610.21443/1560-9278-2024-27-4-568-576Adaptation of welding transformer parameters taking into account arc output characteristicsSavchuk V. S.0https://orcid.org/0000-0002-2281-6612Plekhov A. S.1https://orcid.org/0000-0002-6954-3295Nizhny Novgorod State Technical University named after R. E. AlekseevNizhny Novgorod State Technical University named after R. E. AlekseevWidely used in modern technology welding of metals is a complex technological process. To assess the quality of a welded joint and its compliance with operational requirements, mathematical modeling methods are used. The mathematical model of a pulse transformer has been developed using the Matlab Simulink software package and software modules from Schneider Electric. The output data have been verified at the manufacturing company NPK Etalon (Rostov Region, Volgodonsk), where the obtained data have been compared with the theoretical base. The mathematical model of a pulse transformer allows implementing the STT (Surface Tension Transfer – heat and mass transfer due to the mechanism of surface tension forces) welding with a deeper calibration of current power pulses with clearly defined electrical parameters. It allows as well solving the problem of switching welding modes in complex operating scenarios; it is applicable to various types of welding (contact, arc, beam, etc.).https://vestnik.mauniver.ru/show-eng.shtml?art=2251welding processthermal balancecurrent power and pulsemathematical and simulation modelcurrent and desired arc parametersautomated process control systemсварочный процесстепловой балансимпульс мощности и токаматематическая и имитационная модельзаданные и желаемые параметры дугиавтоматизированная система управления технологическим процессом
spellingShingle Savchuk V. S.
Plekhov A. S.
Adaptation of welding transformer parameters taking into account arc output characteristics
Vestnik MGTU
welding process
thermal balance
current power and pulse
mathematical and simulation model
current and desired arc parameters
automated process control system
сварочный процесс
тепловой баланс
импульс мощности и тока
математическая и имитационная модель
заданные и желаемые параметры дуги
автоматизированная система управления технологическим процессом
title Adaptation of welding transformer parameters taking into account arc output characteristics
title_full Adaptation of welding transformer parameters taking into account arc output characteristics
title_fullStr Adaptation of welding transformer parameters taking into account arc output characteristics
title_full_unstemmed Adaptation of welding transformer parameters taking into account arc output characteristics
title_short Adaptation of welding transformer parameters taking into account arc output characteristics
title_sort adaptation of welding transformer parameters taking into account arc output characteristics
topic welding process
thermal balance
current power and pulse
mathematical and simulation model
current and desired arc parameters
automated process control system
сварочный процесс
тепловой баланс
импульс мощности и тока
математическая и имитационная модель
заданные и желаемые параметры дуги
автоматизированная система управления технологическим процессом
url https://vestnik.mauniver.ru/show-eng.shtml?art=2251
work_keys_str_mv AT savchukvs adaptationofweldingtransformerparameterstakingintoaccountarcoutputcharacteristics
AT plekhovas adaptationofweldingtransformerparameterstakingintoaccountarcoutputcharacteristics