Energy Valorization and Resource Recovery from Municipal Sewage Sludge: Evolution, Recent Advances, and Future Prospects

Municipal sewage sludge, a by-product of urban wastewater treatment, is increasingly recognized to be a strategic resource rather than a disposal burden. Traditional management practices, such as landfilling, incineration, and land application, are facing growing limitations due to environmental ris...

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Main Authors: Pietro Romano, Adriana Zuffranieri, Gabriele Di Giacomo
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Energies
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Online Access:https://www.mdpi.com/1996-1073/18/13/3442
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author Pietro Romano
Adriana Zuffranieri
Gabriele Di Giacomo
author_facet Pietro Romano
Adriana Zuffranieri
Gabriele Di Giacomo
author_sort Pietro Romano
collection DOAJ
description Municipal sewage sludge, a by-product of urban wastewater treatment, is increasingly recognized to be a strategic resource rather than a disposal burden. Traditional management practices, such as landfilling, incineration, and land application, are facing growing limitations due to environmental risks, regulatory pressures, and the underuse of the sludge’s energy and nutrient potential. This review examines the evolution of sludge management, focusing on technologies that enable energy recovery and resource valorization. The transition from linear treatment systems toward integrated biorefineries is underway, combining biological, thermal, and chemical processes. Anaerobic digestion remains the most widely used energy-positive method, but it is significantly improved by processes such as thermal hydrolysis, hydrothermal carbonization, and wet oxidation. Among these, hydrothermal carbonization stands out for its scalability, energy efficiency, and phosphorus-rich hydrochar production, although implementation barriers remain. Economic feasibility is highly context-dependent, being shaped by capital costs, energy prices, product markets, and policy incentives. This review identifies key gaps, including the need for standardized treatment models, decentralized processing hubs, and safe residual management. Supportive regulation and economic instruments will be essential to facilitate widespread adoption. In conclusion, sustainable sludge management depends on modular, integrated systems that recover energy and nutrients while meeting environmental standards. A coordinated approach across technology, policy, and economics is vital to unlock the full value of this critical waste stream.
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spelling doaj-art-ff35b18513df4d4bbfa16bd58d62c70b2025-08-20T03:28:37ZengMDPI AGEnergies1996-10732025-06-011813344210.3390/en18133442Energy Valorization and Resource Recovery from Municipal Sewage Sludge: Evolution, Recent Advances, and Future ProspectsPietro Romano0Adriana Zuffranieri1Gabriele Di Giacomo2Department of Industrial and Information Engineering and of Economics (DIIIE), Engineering Headquarters of Roio, University of L’Aquila, 67100 L’Aquila, ItalyDepartment of Industrial and Information Engineering and of Economics (DIIIE), Engineering Headquarters of Roio, University of L’Aquila, 67100 L’Aquila, ItalyIndependent Researcher, 64025 Pineto, ItalyMunicipal sewage sludge, a by-product of urban wastewater treatment, is increasingly recognized to be a strategic resource rather than a disposal burden. Traditional management practices, such as landfilling, incineration, and land application, are facing growing limitations due to environmental risks, regulatory pressures, and the underuse of the sludge’s energy and nutrient potential. This review examines the evolution of sludge management, focusing on technologies that enable energy recovery and resource valorization. The transition from linear treatment systems toward integrated biorefineries is underway, combining biological, thermal, and chemical processes. Anaerobic digestion remains the most widely used energy-positive method, but it is significantly improved by processes such as thermal hydrolysis, hydrothermal carbonization, and wet oxidation. Among these, hydrothermal carbonization stands out for its scalability, energy efficiency, and phosphorus-rich hydrochar production, although implementation barriers remain. Economic feasibility is highly context-dependent, being shaped by capital costs, energy prices, product markets, and policy incentives. This review identifies key gaps, including the need for standardized treatment models, decentralized processing hubs, and safe residual management. Supportive regulation and economic instruments will be essential to facilitate widespread adoption. In conclusion, sustainable sludge management depends on modular, integrated systems that recover energy and nutrients while meeting environmental standards. A coordinated approach across technology, policy, and economics is vital to unlock the full value of this critical waste stream.https://www.mdpi.com/1996-1073/18/13/3442sewage sludgemunicipal wastewaterwaste-to-energybiorefineryhydro-thermal carbonizationhydrochar
spellingShingle Pietro Romano
Adriana Zuffranieri
Gabriele Di Giacomo
Energy Valorization and Resource Recovery from Municipal Sewage Sludge: Evolution, Recent Advances, and Future Prospects
Energies
sewage sludge
municipal wastewater
waste-to-energy
biorefinery
hydro-thermal carbonization
hydrochar
title Energy Valorization and Resource Recovery from Municipal Sewage Sludge: Evolution, Recent Advances, and Future Prospects
title_full Energy Valorization and Resource Recovery from Municipal Sewage Sludge: Evolution, Recent Advances, and Future Prospects
title_fullStr Energy Valorization and Resource Recovery from Municipal Sewage Sludge: Evolution, Recent Advances, and Future Prospects
title_full_unstemmed Energy Valorization and Resource Recovery from Municipal Sewage Sludge: Evolution, Recent Advances, and Future Prospects
title_short Energy Valorization and Resource Recovery from Municipal Sewage Sludge: Evolution, Recent Advances, and Future Prospects
title_sort energy valorization and resource recovery from municipal sewage sludge evolution recent advances and future prospects
topic sewage sludge
municipal wastewater
waste-to-energy
biorefinery
hydro-thermal carbonization
hydrochar
url https://www.mdpi.com/1996-1073/18/13/3442
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AT adrianazuffranieri energyvalorizationandresourcerecoveryfrommunicipalsewagesludgeevolutionrecentadvancesandfutureprospects
AT gabrieledigiacomo energyvalorizationandresourcerecoveryfrommunicipalsewagesludgeevolutionrecentadvancesandfutureprospects