TCBGY net for enhanced wear particle detection in ferrography using self attention and multi scale fusion

Abstract The intelligent identification of wear particles in ferrography is a critical bottleneck that hampers the development and widespread adoption of ferrography technology. To address challenges such as false detection, missed detection of small wear particles, difficulty in distinguishing over...

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Main Authors: Lei He, Haijun Wei, Cunxun Sun
Format: Article
Language:English
Published: Nature Portfolio 2024-12-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-024-82961-z
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author Lei He
Haijun Wei
Cunxun Sun
author_facet Lei He
Haijun Wei
Cunxun Sun
author_sort Lei He
collection DOAJ
description Abstract The intelligent identification of wear particles in ferrography is a critical bottleneck that hampers the development and widespread adoption of ferrography technology. To address challenges such as false detection, missed detection of small wear particles, difficulty in distinguishing overlapping and similar abrasions, and handling complex image backgrounds, this paper proposes an algorithm called TCBGY-Net for detecting wear particles in ferrography images. The proposed TCBGY-Net uses YOLOv5s as the backbone network, which is enhanced with several advanced modules to improve detection performance. Firstly, we integrate a Transformer module based on the self-attention mechanism with the C3 module at the end of the backbone network to form a C3TR module. This integration enhances the global feature extraction capability of the backbone network and improves its ability to detect small target wear particles. Secondly, we introduce the convolutional block attention module (CBAM) into the neck network to enhance salience for detecting wear particles while suppressing irrelevant information interference. Furthermore, multi-scale feature maps extracted by the backbone network are fed into the bidirectional feature pyramid network (BiFPN) for feature fusion to enhance the model’s ability to detect wear particle feature maps at different scales. Lastly, Ghost modules are introduced into both the backbone network and the neck network to reduce their complexity and improve detection speed. Experimental results demonstrate that TCBGY-Net achieves outstanding precision in detecting wear particles against complex backgrounds, with a mAP@0.5 value of 98.3%, which is a 10.2% improvement over YOLOv5s. In addition, we conducted comprehensive ablation experiments, to validate the contribution of each module and the robustness of our model. TCBGY-Net also outperforms most current mainstream algorithms in terms of detection speed, with up to 89.2 FPS capability, thus providing favorable conditions for subsequent real-time online monitoring of changes in wear particles and fault diagnosis in ship power systems.
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spelling doaj-art-fe828dc3c1ad46fbb130a465b68b5bac2025-08-20T02:46:13ZengNature PortfolioScientific Reports2045-23222024-12-0114112210.1038/s41598-024-82961-zTCBGY net for enhanced wear particle detection in ferrography using self attention and multi scale fusionLei He0Haijun Wei1Cunxun Sun2Merchant Marine College, Shanghai Maritime UniversityMerchant Marine College, Shanghai Maritime UniversityMerchant Marine College, Shanghai Maritime UniversityAbstract The intelligent identification of wear particles in ferrography is a critical bottleneck that hampers the development and widespread adoption of ferrography technology. To address challenges such as false detection, missed detection of small wear particles, difficulty in distinguishing overlapping and similar abrasions, and handling complex image backgrounds, this paper proposes an algorithm called TCBGY-Net for detecting wear particles in ferrography images. The proposed TCBGY-Net uses YOLOv5s as the backbone network, which is enhanced with several advanced modules to improve detection performance. Firstly, we integrate a Transformer module based on the self-attention mechanism with the C3 module at the end of the backbone network to form a C3TR module. This integration enhances the global feature extraction capability of the backbone network and improves its ability to detect small target wear particles. Secondly, we introduce the convolutional block attention module (CBAM) into the neck network to enhance salience for detecting wear particles while suppressing irrelevant information interference. Furthermore, multi-scale feature maps extracted by the backbone network are fed into the bidirectional feature pyramid network (BiFPN) for feature fusion to enhance the model’s ability to detect wear particle feature maps at different scales. Lastly, Ghost modules are introduced into both the backbone network and the neck network to reduce their complexity and improve detection speed. Experimental results demonstrate that TCBGY-Net achieves outstanding precision in detecting wear particles against complex backgrounds, with a mAP@0.5 value of 98.3%, which is a 10.2% improvement over YOLOv5s. In addition, we conducted comprehensive ablation experiments, to validate the contribution of each module and the robustness of our model. TCBGY-Net also outperforms most current mainstream algorithms in terms of detection speed, with up to 89.2 FPS capability, thus providing favorable conditions for subsequent real-time online monitoring of changes in wear particles and fault diagnosis in ship power systems.https://doi.org/10.1038/s41598-024-82961-zFerrographyTransformerSmall object detectionBiFPNModel lightweigh
spellingShingle Lei He
Haijun Wei
Cunxun Sun
TCBGY net for enhanced wear particle detection in ferrography using self attention and multi scale fusion
Scientific Reports
Ferrography
Transformer
Small object detection
BiFPN
Model lightweigh
title TCBGY net for enhanced wear particle detection in ferrography using self attention and multi scale fusion
title_full TCBGY net for enhanced wear particle detection in ferrography using self attention and multi scale fusion
title_fullStr TCBGY net for enhanced wear particle detection in ferrography using self attention and multi scale fusion
title_full_unstemmed TCBGY net for enhanced wear particle detection in ferrography using self attention and multi scale fusion
title_short TCBGY net for enhanced wear particle detection in ferrography using self attention and multi scale fusion
title_sort tcbgy net for enhanced wear particle detection in ferrography using self attention and multi scale fusion
topic Ferrography
Transformer
Small object detection
BiFPN
Model lightweigh
url https://doi.org/10.1038/s41598-024-82961-z
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AT haijunwei tcbgynetforenhancedwearparticledetectioninferrographyusingselfattentionandmultiscalefusion
AT cunxunsun tcbgynetforenhancedwearparticledetectioninferrographyusingselfattentionandmultiscalefusion