Evaluation of Electrical Characteristics of Weft-Knitted Strain Sensors for Joint Motion Monitoring: Focus on Plating Stitch Structure

We developed a sensor optimized for joint motion monitoring by exploring the effects of the stitch pattern, yarn thickness, and NP number on the performance of knitted strain sensors. We conducted stretching experiments with basic weft-knit patterns to select the optimal stitch pattern and analyze i...

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Main Authors: You-Kyung Oh, Youn-Hee Kim
Format: Article
Language:English
Published: MDPI AG 2024-11-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/24/23/7581
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author You-Kyung Oh
Youn-Hee Kim
author_facet You-Kyung Oh
Youn-Hee Kim
author_sort You-Kyung Oh
collection DOAJ
description We developed a sensor optimized for joint motion monitoring by exploring the effects of the stitch pattern, yarn thickness, and NP number on the performance of knitted strain sensors. We conducted stretching experiments with basic weft-knit patterns to select the optimal stitch pattern and analyze its sensitivity and reproducibility. The plain stitch with a conductive yarn located on the reverse side exhibited the highest gauge factor value (143.68) and achieved excellent performance, with a stable change in resistance even after repeated sensing. For an in-depth analysis, we developed six sensors using the aforementioned pattern with different combinations of yarn thickness (1-ply, 2-ply) and NP numbers (12, 13, 14). Based on bending experiments, the GF across all sensors was 60.2–1092, indicating noticeable differences in sensitivity. However, no significant differences were observed in reproducibility, reliability, and responsiveness, confirming that all the sensors are capable of joint motion monitoring. Therefore, the plain-patterned plating stitch structure with conductive yarn on the reverse side is optimal for joint motion monitoring, and the yarn thickness and NP numbers can be adjusted to suit different purposes. This study provides basic data for developing knitted strain sensors and offers insights into how knitting methods impact sensor performance.
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spelling doaj-art-fdeeaf89c4a14dedb22d715cfefc40432025-08-20T01:55:27ZengMDPI AGSensors1424-82202024-11-012423758110.3390/s24237581Evaluation of Electrical Characteristics of Weft-Knitted Strain Sensors for Joint Motion Monitoring: Focus on Plating Stitch StructureYou-Kyung Oh0Youn-Hee Kim1Department of Convergence Design and Technology, Kookmin University, Seoul 02707, Republic of KoreaDepartment of Convergence Design and Technology, Kookmin University, Seoul 02707, Republic of KoreaWe developed a sensor optimized for joint motion monitoring by exploring the effects of the stitch pattern, yarn thickness, and NP number on the performance of knitted strain sensors. We conducted stretching experiments with basic weft-knit patterns to select the optimal stitch pattern and analyze its sensitivity and reproducibility. The plain stitch with a conductive yarn located on the reverse side exhibited the highest gauge factor value (143.68) and achieved excellent performance, with a stable change in resistance even after repeated sensing. For an in-depth analysis, we developed six sensors using the aforementioned pattern with different combinations of yarn thickness (1-ply, 2-ply) and NP numbers (12, 13, 14). Based on bending experiments, the GF across all sensors was 60.2–1092, indicating noticeable differences in sensitivity. However, no significant differences were observed in reproducibility, reliability, and responsiveness, confirming that all the sensors are capable of joint motion monitoring. Therefore, the plain-patterned plating stitch structure with conductive yarn on the reverse side is optimal for joint motion monitoring, and the yarn thickness and NP numbers can be adjusted to suit different purposes. This study provides basic data for developing knitted strain sensors and offers insights into how knitting methods impact sensor performance.https://www.mdpi.com/1424-8220/24/23/7581knitted strain sensorsplain stitchplating stitch structurestitch patternyarn thicknessNP number
spellingShingle You-Kyung Oh
Youn-Hee Kim
Evaluation of Electrical Characteristics of Weft-Knitted Strain Sensors for Joint Motion Monitoring: Focus on Plating Stitch Structure
Sensors
knitted strain sensors
plain stitch
plating stitch structure
stitch pattern
yarn thickness
NP number
title Evaluation of Electrical Characteristics of Weft-Knitted Strain Sensors for Joint Motion Monitoring: Focus on Plating Stitch Structure
title_full Evaluation of Electrical Characteristics of Weft-Knitted Strain Sensors for Joint Motion Monitoring: Focus on Plating Stitch Structure
title_fullStr Evaluation of Electrical Characteristics of Weft-Knitted Strain Sensors for Joint Motion Monitoring: Focus on Plating Stitch Structure
title_full_unstemmed Evaluation of Electrical Characteristics of Weft-Knitted Strain Sensors for Joint Motion Monitoring: Focus on Plating Stitch Structure
title_short Evaluation of Electrical Characteristics of Weft-Knitted Strain Sensors for Joint Motion Monitoring: Focus on Plating Stitch Structure
title_sort evaluation of electrical characteristics of weft knitted strain sensors for joint motion monitoring focus on plating stitch structure
topic knitted strain sensors
plain stitch
plating stitch structure
stitch pattern
yarn thickness
NP number
url https://www.mdpi.com/1424-8220/24/23/7581
work_keys_str_mv AT youkyungoh evaluationofelectricalcharacteristicsofweftknittedstrainsensorsforjointmotionmonitoringfocusonplatingstitchstructure
AT younheekim evaluationofelectricalcharacteristicsofweftknittedstrainsensorsforjointmotionmonitoringfocusonplatingstitchstructure