Effect of Extrusion Ratio on Microstructure and Properties of Al-1.5Fe-0.4Cr Alloy Obtained by Continuous Rheo-Extrusion

Due to the shortage of primary Al resources and significant consumption of Al resources, recycled Al has become a focus of attention. In the process of recycling Al, the Fe element is the most hazardous impurity element, and the coarse Fe-containing phases lead to a reduction in the mechanical prope...

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Main Authors: Yunhe Ning, Li Yang, Minqiang Gao, Renguo Guan
Format: Article
Language:English
Published: MDPI AG 2024-11-01
Series:Metals
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Online Access:https://www.mdpi.com/2075-4701/14/11/1310
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author Yunhe Ning
Li Yang
Minqiang Gao
Renguo Guan
author_facet Yunhe Ning
Li Yang
Minqiang Gao
Renguo Guan
author_sort Yunhe Ning
collection DOAJ
description Due to the shortage of primary Al resources and significant consumption of Al resources, recycled Al has become a focus of attention. In the process of recycling Al, the Fe element is the most hazardous impurity element, and the coarse Fe-containing phases lead to a reduction in the mechanical properties of recycled Al. In this work, an Al alloy with 1.5 wt% Fe and 0.4 wt% Cr was viewed as a recycled Al, approximately. The continuous rheo-extrusion technique was used to refine the Fe-containing phases in the Al-1.5Fe-0.4Cr alloy, improving the mechanical properties of the alloy. The effect of the extrusion ratio on the microstructure and properties of the continuous rheo-extrusion was investigated. The results showed that, when the extrusion ratio was changed from 4 to 5, the percentage of low-angle grain boundaries in the alloy increased from 45.5% to 53.1%, the average orientation angle reduced from 23.9° to 23.3°, and the grain size decreased from 4.3 ± 0.2 μm to 2.6 ± 0.1 μm. As a result, the ultimate tensile strength, yield strength and elongation of the alloy, with an extrusion ratio of 5, were 161.5 ± 2.8 MPa, 112.3 MPa ± 2.6, and 36.9% ± 1.6%, respectively. Grain refinement and Fe-containing phase refinement were responsible for the improvement in the mechanical properties of the alloy.
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spelling doaj-art-fd6e108bb91c493d82fa74a0cedd30722025-08-20T02:48:06ZengMDPI AGMetals2075-47012024-11-011411131010.3390/met14111310Effect of Extrusion Ratio on Microstructure and Properties of Al-1.5Fe-0.4Cr Alloy Obtained by Continuous Rheo-ExtrusionYunhe Ning0Li Yang1Minqiang Gao2Renguo Guan3School of Materials Science and Engineering, Dalian Jiaotong University, Dalian 116028, ChinaSchool of Materials Science and Engineering, Dalian Jiaotong University, Dalian 116028, ChinaSchool of Materials Science and Engineering, Dalian Jiaotong University, Dalian 116028, ChinaSchool of Materials Science and Engineering, Dalian Jiaotong University, Dalian 116028, ChinaDue to the shortage of primary Al resources and significant consumption of Al resources, recycled Al has become a focus of attention. In the process of recycling Al, the Fe element is the most hazardous impurity element, and the coarse Fe-containing phases lead to a reduction in the mechanical properties of recycled Al. In this work, an Al alloy with 1.5 wt% Fe and 0.4 wt% Cr was viewed as a recycled Al, approximately. The continuous rheo-extrusion technique was used to refine the Fe-containing phases in the Al-1.5Fe-0.4Cr alloy, improving the mechanical properties of the alloy. The effect of the extrusion ratio on the microstructure and properties of the continuous rheo-extrusion was investigated. The results showed that, when the extrusion ratio was changed from 4 to 5, the percentage of low-angle grain boundaries in the alloy increased from 45.5% to 53.1%, the average orientation angle reduced from 23.9° to 23.3°, and the grain size decreased from 4.3 ± 0.2 μm to 2.6 ± 0.1 μm. As a result, the ultimate tensile strength, yield strength and elongation of the alloy, with an extrusion ratio of 5, were 161.5 ± 2.8 MPa, 112.3 MPa ± 2.6, and 36.9% ± 1.6%, respectively. Grain refinement and Fe-containing phase refinement were responsible for the improvement in the mechanical properties of the alloy.https://www.mdpi.com/2075-4701/14/11/1310continuous rheo-extrusionrecycled alsecondary phase refinementmechanical properties
spellingShingle Yunhe Ning
Li Yang
Minqiang Gao
Renguo Guan
Effect of Extrusion Ratio on Microstructure and Properties of Al-1.5Fe-0.4Cr Alloy Obtained by Continuous Rheo-Extrusion
Metals
continuous rheo-extrusion
recycled al
secondary phase refinement
mechanical properties
title Effect of Extrusion Ratio on Microstructure and Properties of Al-1.5Fe-0.4Cr Alloy Obtained by Continuous Rheo-Extrusion
title_full Effect of Extrusion Ratio on Microstructure and Properties of Al-1.5Fe-0.4Cr Alloy Obtained by Continuous Rheo-Extrusion
title_fullStr Effect of Extrusion Ratio on Microstructure and Properties of Al-1.5Fe-0.4Cr Alloy Obtained by Continuous Rheo-Extrusion
title_full_unstemmed Effect of Extrusion Ratio on Microstructure and Properties of Al-1.5Fe-0.4Cr Alloy Obtained by Continuous Rheo-Extrusion
title_short Effect of Extrusion Ratio on Microstructure and Properties of Al-1.5Fe-0.4Cr Alloy Obtained by Continuous Rheo-Extrusion
title_sort effect of extrusion ratio on microstructure and properties of al 1 5fe 0 4cr alloy obtained by continuous rheo extrusion
topic continuous rheo-extrusion
recycled al
secondary phase refinement
mechanical properties
url https://www.mdpi.com/2075-4701/14/11/1310
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AT minqianggao effectofextrusionratioonmicrostructureandpropertiesofal15fe04cralloyobtainedbycontinuousrheoextrusion
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