Mechanical Properties of AM Polymer Specimens Under Bending Stress

Additive Manufacturing, or 3D Printing, is based on manufacturing physical objects by sequential deposition of layers of material. Although the usage of AM is growing, no straightforward methodology exists to produce parts with specific, or optimized, mechanical properties. In this work, an approach...

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Main Authors: Vasileios D. Sagias, Dimitrios G. Papageorgiou, Achilleas Pappas, Constantinos I. Stergiou
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Applied Mechanics
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Online Access:https://www.mdpi.com/2673-3161/6/2/25
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author Vasileios D. Sagias
Dimitrios G. Papageorgiou
Achilleas Pappas
Constantinos I. Stergiou
author_facet Vasileios D. Sagias
Dimitrios G. Papageorgiou
Achilleas Pappas
Constantinos I. Stergiou
author_sort Vasileios D. Sagias
collection DOAJ
description Additive Manufacturing, or 3D Printing, is based on manufacturing physical objects by sequential deposition of layers of material. Although the usage of AM is growing, no straightforward methodology exists to produce parts with specific, or optimized, mechanical properties. In this work, an approach for optimizing the mechanical properties of AM specimens under bending stress is presented, using DOE. For the experimental procedure, Fused Deposition Modeling (FDM) technology was used along with Polylactic acid (PLA) as the in-process material. Nozzle temperature, printing speed, infill pattern and printing orientation were selected as manufacturing factors to be optimized to achieve so maximum load and deflection to be acquired. Both optimized sets of values were increased by 53% and 28%, respectively, and were experimentally checked to validate the accuracy of the approach.
format Article
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institution Kabale University
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publishDate 2025-03-01
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record_format Article
series Applied Mechanics
spelling doaj-art-fd59afb1ec244a14b8c6b293f6beefef2025-08-20T03:32:27ZengMDPI AGApplied Mechanics2673-31612025-03-01622510.3390/applmech6020025Mechanical Properties of AM Polymer Specimens Under Bending StressVasileios D. Sagias0Dimitrios G. Papageorgiou1Achilleas Pappas2Constantinos I. Stergiou3Department of Mechanical Engineering, University of West Attica, 250 Thivon & P. Ralli, Egaleo, 12241 Attiki, GreeceDepartment of Mechanical Engineering, University of West Attica, 250 Thivon & P. Ralli, Egaleo, 12241 Attiki, GreeceDepartment of Mechanical Engineering, University of West Attica, 250 Thivon & P. Ralli, Egaleo, 12241 Attiki, GreeceDepartment of Mechanical Engineering, University of West Attica, 250 Thivon & P. Ralli, Egaleo, 12241 Attiki, GreeceAdditive Manufacturing, or 3D Printing, is based on manufacturing physical objects by sequential deposition of layers of material. Although the usage of AM is growing, no straightforward methodology exists to produce parts with specific, or optimized, mechanical properties. In this work, an approach for optimizing the mechanical properties of AM specimens under bending stress is presented, using DOE. For the experimental procedure, Fused Deposition Modeling (FDM) technology was used along with Polylactic acid (PLA) as the in-process material. Nozzle temperature, printing speed, infill pattern and printing orientation were selected as manufacturing factors to be optimized to achieve so maximum load and deflection to be acquired. Both optimized sets of values were increased by 53% and 28%, respectively, and were experimentally checked to validate the accuracy of the approach.https://www.mdpi.com/2673-3161/6/2/25additive manufacturingAM3D printingmechanical propertiesPLAbending testing
spellingShingle Vasileios D. Sagias
Dimitrios G. Papageorgiou
Achilleas Pappas
Constantinos I. Stergiou
Mechanical Properties of AM Polymer Specimens Under Bending Stress
Applied Mechanics
additive manufacturing
AM
3D printing
mechanical properties
PLA
bending testing
title Mechanical Properties of AM Polymer Specimens Under Bending Stress
title_full Mechanical Properties of AM Polymer Specimens Under Bending Stress
title_fullStr Mechanical Properties of AM Polymer Specimens Under Bending Stress
title_full_unstemmed Mechanical Properties of AM Polymer Specimens Under Bending Stress
title_short Mechanical Properties of AM Polymer Specimens Under Bending Stress
title_sort mechanical properties of am polymer specimens under bending stress
topic additive manufacturing
AM
3D printing
mechanical properties
PLA
bending testing
url https://www.mdpi.com/2673-3161/6/2/25
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AT achilleaspappas mechanicalpropertiesofampolymerspecimensunderbendingstress
AT constantinosistergiou mechanicalpropertiesofampolymerspecimensunderbendingstress