Analysis of Oil Injection Cooling Characteristics of High Pitch Line Velocity Gear Pairs

The higher the linear speed of the gear is, the more significant the friction heat generation phenomenon will be, which is not conducive to the improvement of gear life and efficiency. Thus, it is necessary to conduct an analysis of the oil injection cooling characteristics of the gear pair under th...

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Main Authors: Huang Bo, Zhang Hong, Ding Yiqun, Zhang Yuzhe, Hou Xiangying
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2024-10-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.10.005
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author Huang Bo
Zhang Hong
Ding Yiqun
Zhang Yuzhe
Hou Xiangying
author_facet Huang Bo
Zhang Hong
Ding Yiqun
Zhang Yuzhe
Hou Xiangying
author_sort Huang Bo
collection DOAJ
description The higher the linear speed of the gear is, the more significant the friction heat generation phenomenon will be, which is not conducive to the improvement of gear life and efficiency. Thus, it is necessary to conduct an analysis of the oil injection cooling characteristics of the gear pair under the high pitch line velocity and explore optimal cooling parameters. Based on the Hertz contact theory and gear meshing characteristics, the average contact stress, relative sliding velocity, and friction coefficient of the tooth surface were solved. Based on the heat generation theory, the average heat flux density of the tooth surface at the high pitch line velocity was obtained. Furthermore, the heat flux density of the tooth surface was used as a boundary condition, and a simulation model for the oil injection cooling characteristics of high speed gears with a pitch line velocity of 120 m/s was established. The effects of the injection speed, injection angle, and gear baffle configuration on the cooling characteristics were explored. The results show that increasing the injection speed can improve the cooling effect of the tooth surface to a certain extent. When the injection angle is 60° and the axial injection angle is 20° higher, a lower tooth surface temperature can be obtained. The axial baffle configuration has a better cooling effect on the tooth surface compared to other baffle configurations.
format Article
id doaj-art-fc80477ba5294834836640b594f9b3c9
institution Kabale University
issn 1004-2539
language zho
publishDate 2024-10-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-fc80477ba5294834836640b594f9b3c92025-01-10T15:01:37ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392024-10-0148354176270438Analysis of Oil Injection Cooling Characteristics of High Pitch Line Velocity Gear PairsHuang BoZhang HongDing YiqunZhang YuzheHou XiangyingThe higher the linear speed of the gear is, the more significant the friction heat generation phenomenon will be, which is not conducive to the improvement of gear life and efficiency. Thus, it is necessary to conduct an analysis of the oil injection cooling characteristics of the gear pair under the high pitch line velocity and explore optimal cooling parameters. Based on the Hertz contact theory and gear meshing characteristics, the average contact stress, relative sliding velocity, and friction coefficient of the tooth surface were solved. Based on the heat generation theory, the average heat flux density of the tooth surface at the high pitch line velocity was obtained. Furthermore, the heat flux density of the tooth surface was used as a boundary condition, and a simulation model for the oil injection cooling characteristics of high speed gears with a pitch line velocity of 120 m/s was established. The effects of the injection speed, injection angle, and gear baffle configuration on the cooling characteristics were explored. The results show that increasing the injection speed can improve the cooling effect of the tooth surface to a certain extent. When the injection angle is 60° and the axial injection angle is 20° higher, a lower tooth surface temperature can be obtained. The axial baffle configuration has a better cooling effect on the tooth surface compared to other baffle configurations.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.10.005High speed gearOil injection lubricationHeat flow couplingCooling characteristics
spellingShingle Huang Bo
Zhang Hong
Ding Yiqun
Zhang Yuzhe
Hou Xiangying
Analysis of Oil Injection Cooling Characteristics of High Pitch Line Velocity Gear Pairs
Jixie chuandong
High speed gear
Oil injection lubrication
Heat flow coupling
Cooling characteristics
title Analysis of Oil Injection Cooling Characteristics of High Pitch Line Velocity Gear Pairs
title_full Analysis of Oil Injection Cooling Characteristics of High Pitch Line Velocity Gear Pairs
title_fullStr Analysis of Oil Injection Cooling Characteristics of High Pitch Line Velocity Gear Pairs
title_full_unstemmed Analysis of Oil Injection Cooling Characteristics of High Pitch Line Velocity Gear Pairs
title_short Analysis of Oil Injection Cooling Characteristics of High Pitch Line Velocity Gear Pairs
title_sort analysis of oil injection cooling characteristics of high pitch line velocity gear pairs
topic High speed gear
Oil injection lubrication
Heat flow coupling
Cooling characteristics
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.10.005
work_keys_str_mv AT huangbo analysisofoilinjectioncoolingcharacteristicsofhighpitchlinevelocitygearpairs
AT zhanghong analysisofoilinjectioncoolingcharacteristicsofhighpitchlinevelocitygearpairs
AT dingyiqun analysisofoilinjectioncoolingcharacteristicsofhighpitchlinevelocitygearpairs
AT zhangyuzhe analysisofoilinjectioncoolingcharacteristicsofhighpitchlinevelocitygearpairs
AT houxiangying analysisofoilinjectioncoolingcharacteristicsofhighpitchlinevelocitygearpairs