Numerical simulation of the denitrification process in the sintering flue gas SCR reactor and optimization of the ammonia injection process

Iron ore sintering is an important process in ironmaking. To reduce the emissions of harmful gases such as nitrogen oxides during the sintering process, the SCR(Selective Catalytic Reduction) denitration technology can be adopted to remove nitrogen oxides and others. Based on the problem of low deni...

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Main Authors: Huang Dewei, Yin Xiaochun, Ding Huaiping
Format: Article
Language:English
Published: EDP Sciences 2025-01-01
Series:E3S Web of Conferences
Online Access:https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/25/e3sconf_iceree2025_02016.pdf
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author Huang Dewei
Yin Xiaochun
Ding Huaiping
author_facet Huang Dewei
Yin Xiaochun
Ding Huaiping
author_sort Huang Dewei
collection DOAJ
description Iron ore sintering is an important process in ironmaking. To reduce the emissions of harmful gases such as nitrogen oxides during the sintering process, the SCR(Selective Catalytic Reduction) denitration technology can be adopted to remove nitrogen oxides and others. Based on the problem of low denitration efficiency of the SCR reactor in a certain steel plant, the Fluent software was used to numerically simulate the flow field and the denitration reaction process of the SCR reactor, and to analyze the reasons for the low denitration efficiency of the SCR reactor. According to the results of numerical analysis, the ammonia injection process was optimized. Through the finite element modeling of the optimized design scheme, the mixing degree of ammonia and nitrogen oxides and the denitration efficiency were re-analyzed. The analysis results show that the optimized design scheme effectively improves the uniformity of the ammonia-nitrogen concentration ratio above the first layer of catalysts. The original denitration efficiency of 55% is increased to 83%, which meets the requirements of the emission standards.
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institution Kabale University
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spelling doaj-art-fb302b8077744eeb95de25892e5d442e2025-08-20T03:53:51ZengEDP SciencesE3S Web of Conferences2267-12422025-01-016250201610.1051/e3sconf/202562502016e3sconf_iceree2025_02016Numerical simulation of the denitrification process in the sintering flue gas SCR reactor and optimization of the ammonia injection processHuang Dewei0Yin Xiaochun1Ding Huaiping2School of Physics, Nanjing University of Science and TechnologySchool of Physics, Nanjing University of Science and TechnologySchool of Physics, Nanjing University of Science and TechnologyIron ore sintering is an important process in ironmaking. To reduce the emissions of harmful gases such as nitrogen oxides during the sintering process, the SCR(Selective Catalytic Reduction) denitration technology can be adopted to remove nitrogen oxides and others. Based on the problem of low denitration efficiency of the SCR reactor in a certain steel plant, the Fluent software was used to numerically simulate the flow field and the denitration reaction process of the SCR reactor, and to analyze the reasons for the low denitration efficiency of the SCR reactor. According to the results of numerical analysis, the ammonia injection process was optimized. Through the finite element modeling of the optimized design scheme, the mixing degree of ammonia and nitrogen oxides and the denitration efficiency were re-analyzed. The analysis results show that the optimized design scheme effectively improves the uniformity of the ammonia-nitrogen concentration ratio above the first layer of catalysts. The original denitration efficiency of 55% is increased to 83%, which meets the requirements of the emission standards.https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/25/e3sconf_iceree2025_02016.pdf
spellingShingle Huang Dewei
Yin Xiaochun
Ding Huaiping
Numerical simulation of the denitrification process in the sintering flue gas SCR reactor and optimization of the ammonia injection process
E3S Web of Conferences
title Numerical simulation of the denitrification process in the sintering flue gas SCR reactor and optimization of the ammonia injection process
title_full Numerical simulation of the denitrification process in the sintering flue gas SCR reactor and optimization of the ammonia injection process
title_fullStr Numerical simulation of the denitrification process in the sintering flue gas SCR reactor and optimization of the ammonia injection process
title_full_unstemmed Numerical simulation of the denitrification process in the sintering flue gas SCR reactor and optimization of the ammonia injection process
title_short Numerical simulation of the denitrification process in the sintering flue gas SCR reactor and optimization of the ammonia injection process
title_sort numerical simulation of the denitrification process in the sintering flue gas scr reactor and optimization of the ammonia injection process
url https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/25/e3sconf_iceree2025_02016.pdf
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AT yinxiaochun numericalsimulationofthedenitrificationprocessinthesinteringfluegasscrreactorandoptimizationoftheammoniainjectionprocess
AT dinghuaiping numericalsimulationofthedenitrificationprocessinthesinteringfluegasscrreactorandoptimizationoftheammoniainjectionprocess