Fatigue crack propagation in turbine disks of EI698 superalloy

In-service fatigue cracking of turbine disks of EI698 superalloy is discussed based on crack growth analyses. In the bolt joint for disks to shaft connecting there is high level of stress-state, which directed to earlier in-disks fatigue crack origination in low-cycle-fatigue regime. Fracture surfac...

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Main Author: A.A. Shanyavskiy
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2013-04-01
Series:Fracture and Structural Integrity
Subjects:
Online Access:http://www.gruppofrattura.it/pdf/rivista/numero24/numero_24_art_3.pdf
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author A.A. Shanyavskiy
author_facet A.A. Shanyavskiy
author_sort A.A. Shanyavskiy
collection DOAJ
description In-service fatigue cracking of turbine disks of EI698 superalloy is discussed based on crack growth analyses. In the bolt joint for disks to shaft connecting there is high level of stress-state, which directed to earlier in-disks fatigue crack origination in low-cycle-fatigue regime. Fracture surface pattern such as fatigue striations were used for their spacing measurement and crack growth duration estimating. Developed disk tests on a special bench by the equivalent program to in-service cyclic loads have allowed discovering one-to-one correlation between fatigue striation spacing and crack increment in one flight. Number of fatigue striations and beach-marks calculations permitted to estimate crack growth period for the different stages of in-service disks cracking. Equivalent stress level for in-service cracked disks was calculated and compared with stress-level in-tested disks under stress equivalent program to in-service operated cyclic loads. Based on this result non-destructive inspection intervals were discussed and recommended for in-service disks in dependence on number of their flights at the moment of developed inspection to exclude in-flight disks fast fracture.
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spelling doaj-art-fad676a60af9460491d70f14df902bba2025-01-02T23:02:17ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932013-04-017241325Fatigue crack propagation in turbine disks of EI698 superalloyA.A. ShanyavskiyIn-service fatigue cracking of turbine disks of EI698 superalloy is discussed based on crack growth analyses. In the bolt joint for disks to shaft connecting there is high level of stress-state, which directed to earlier in-disks fatigue crack origination in low-cycle-fatigue regime. Fracture surface pattern such as fatigue striations were used for their spacing measurement and crack growth duration estimating. Developed disk tests on a special bench by the equivalent program to in-service cyclic loads have allowed discovering one-to-one correlation between fatigue striation spacing and crack increment in one flight. Number of fatigue striations and beach-marks calculations permitted to estimate crack growth period for the different stages of in-service disks cracking. Equivalent stress level for in-service cracked disks was calculated and compared with stress-level in-tested disks under stress equivalent program to in-service operated cyclic loads. Based on this result non-destructive inspection intervals were discussed and recommended for in-service disks in dependence on number of their flights at the moment of developed inspection to exclude in-flight disks fast fracture.http://www.gruppofrattura.it/pdf/rivista/numero24/numero_24_art_3.pdfNickel-based superalloyCrack initiationCrystallographic facetFatigue striationsCrack growth periodStress equivalentNon-destructive inspection
spellingShingle A.A. Shanyavskiy
Fatigue crack propagation in turbine disks of EI698 superalloy
Fracture and Structural Integrity
Nickel-based superalloy
Crack initiation
Crystallographic facet
Fatigue striations
Crack growth period
Stress equivalent
Non-destructive inspection
title Fatigue crack propagation in turbine disks of EI698 superalloy
title_full Fatigue crack propagation in turbine disks of EI698 superalloy
title_fullStr Fatigue crack propagation in turbine disks of EI698 superalloy
title_full_unstemmed Fatigue crack propagation in turbine disks of EI698 superalloy
title_short Fatigue crack propagation in turbine disks of EI698 superalloy
title_sort fatigue crack propagation in turbine disks of ei698 superalloy
topic Nickel-based superalloy
Crack initiation
Crystallographic facet
Fatigue striations
Crack growth period
Stress equivalent
Non-destructive inspection
url http://www.gruppofrattura.it/pdf/rivista/numero24/numero_24_art_3.pdf
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