Origin of the formation of isostructural bcc-Fe+bcc-Cu nanocomposites in Fe–Cu alloy via vacuum co-deposition

This study examined the influence of substrate temperature and the ratio of iron and copper vapor flow on the structural state of Fe–Cu vacuum condensates. XRD patterns of the condensates deposited under specific electron beam physical vapor deposition process parameters revealed peaks corresponding...

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Main Authors: A. I. Ustinov, L. O. Olikhovska, S. O. Demchenkov, V. S. Skorodzievskii, S. S. Polishchuk, T. V. Melnychenko
Format: Article
Language:English
Published: AIP Publishing LLC 2025-01-01
Series:AIP Advances
Online Access:http://dx.doi.org/10.1063/5.0244668
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author A. I. Ustinov
L. O. Olikhovska
S. O. Demchenkov
V. S. Skorodzievskii
S. S. Polishchuk
T. V. Melnychenko
author_facet A. I. Ustinov
L. O. Olikhovska
S. O. Demchenkov
V. S. Skorodzievskii
S. S. Polishchuk
T. V. Melnychenko
author_sort A. I. Ustinov
collection DOAJ
description This study examined the influence of substrate temperature and the ratio of iron and copper vapor flow on the structural state of Fe–Cu vacuum condensates. XRD patterns of the condensates deposited under specific electron beam physical vapor deposition process parameters revealed peaks corresponding to either bcc or bcc+fcc phases. Analysis of the lattice parameter of the single bcc structure indicates that only a portion of the copper atoms dissolve in the bcc-Fe lattice, while undissolved copper atoms form bcc-Cu inclusions that are coherent with the bcc-Fe lattice. A model for the formation of the bcc-Cu structure as an adaptive phase is proposed. The formation of the adaptive phase in vacuum condensates is driven by the bcc-Cu epitaxy on the surface of bcc-Fe crystallites and excess vacancies in the condensate structure. As the copper concentration in the isostructural Fe–Cu composite increases, the level of microstrain in its bcc crystal lattice also increases. The transformation of bcc-Cu particles into fcc-Cu via a shear mechanism occurs when heated above 400 °C. It was found that increasing the deposition temperature reduces the concentration range for the formation of the isostructural composite. It is suggested that higher deposition temperatures and increased copper concentration lead to larger copper particle sizes and reduced excess vacancy concentration, which disrupts their coherence with the bcc-Fe matrix. As a result, a composite with a eutectic-like microstructure consisting of bcc-Fe and fcc-Cu phases forms directly during vapor phase condensation.
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spelling doaj-art-fa97437689c047f88c8fff374d940f8b2025-02-03T16:40:43ZengAIP Publishing LLCAIP Advances2158-32262025-01-01151015326015326-810.1063/5.0244668Origin of the formation of isostructural bcc-Fe+bcc-Cu nanocomposites in Fe–Cu alloy via vacuum co-depositionA. I. Ustinov0L. O. Olikhovska1S. O. Demchenkov2V. S. Skorodzievskii3S. S. Polishchuk4T. V. Melnychenko5E.O. Paton Electric Welding Institute, 11 Kazymyr Malevych Str., Kyiv 03150, UkraineG.V. Kurdyumov Institute for Metal Physics, 36 Vernadsky Str., Kyiv 03142, UkraineE.O. Paton Electric Welding Institute, 11 Kazymyr Malevych Str., Kyiv 03150, UkraineG.V. Kurdyumov Institute for Metal Physics, 36 Vernadsky Str., Kyiv 03142, UkraineG.V. Kurdyumov Institute for Metal Physics, 36 Vernadsky Str., Kyiv 03142, UkraineE.O. Paton Electric Welding Institute, 11 Kazymyr Malevych Str., Kyiv 03150, UkraineThis study examined the influence of substrate temperature and the ratio of iron and copper vapor flow on the structural state of Fe–Cu vacuum condensates. XRD patterns of the condensates deposited under specific electron beam physical vapor deposition process parameters revealed peaks corresponding to either bcc or bcc+fcc phases. Analysis of the lattice parameter of the single bcc structure indicates that only a portion of the copper atoms dissolve in the bcc-Fe lattice, while undissolved copper atoms form bcc-Cu inclusions that are coherent with the bcc-Fe lattice. A model for the formation of the bcc-Cu structure as an adaptive phase is proposed. The formation of the adaptive phase in vacuum condensates is driven by the bcc-Cu epitaxy on the surface of bcc-Fe crystallites and excess vacancies in the condensate structure. As the copper concentration in the isostructural Fe–Cu composite increases, the level of microstrain in its bcc crystal lattice also increases. The transformation of bcc-Cu particles into fcc-Cu via a shear mechanism occurs when heated above 400 °C. It was found that increasing the deposition temperature reduces the concentration range for the formation of the isostructural composite. It is suggested that higher deposition temperatures and increased copper concentration lead to larger copper particle sizes and reduced excess vacancy concentration, which disrupts their coherence with the bcc-Fe matrix. As a result, a composite with a eutectic-like microstructure consisting of bcc-Fe and fcc-Cu phases forms directly during vapor phase condensation.http://dx.doi.org/10.1063/5.0244668
spellingShingle A. I. Ustinov
L. O. Olikhovska
S. O. Demchenkov
V. S. Skorodzievskii
S. S. Polishchuk
T. V. Melnychenko
Origin of the formation of isostructural bcc-Fe+bcc-Cu nanocomposites in Fe–Cu alloy via vacuum co-deposition
AIP Advances
title Origin of the formation of isostructural bcc-Fe+bcc-Cu nanocomposites in Fe–Cu alloy via vacuum co-deposition
title_full Origin of the formation of isostructural bcc-Fe+bcc-Cu nanocomposites in Fe–Cu alloy via vacuum co-deposition
title_fullStr Origin of the formation of isostructural bcc-Fe+bcc-Cu nanocomposites in Fe–Cu alloy via vacuum co-deposition
title_full_unstemmed Origin of the formation of isostructural bcc-Fe+bcc-Cu nanocomposites in Fe–Cu alloy via vacuum co-deposition
title_short Origin of the formation of isostructural bcc-Fe+bcc-Cu nanocomposites in Fe–Cu alloy via vacuum co-deposition
title_sort origin of the formation of isostructural bcc fe bcc cu nanocomposites in fe cu alloy via vacuum co deposition
url http://dx.doi.org/10.1063/5.0244668
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