Enhancing the efficiency of mortar mixes by rice husk hydrochar using response surface methodology: An experimental study for property improvement and sustainable construction applications

This article explores the influence of hydrochar, prepared from rice husk, its optimization, characterization and its cementitious applications. Response Surface Methodology (RSM) was used to optimize the hydrochar production at 200 °C, 3 h, and a W/B ratio of 1:0.31 were the best conditions for max...

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Main Authors: Lafiya Shanavas Laila, Kavitha M․Sambasivam
Format: Article
Language:English
Published: Elsevier 2025-09-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025020912
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author Lafiya Shanavas Laila
Kavitha M․Sambasivam
author_facet Lafiya Shanavas Laila
Kavitha M․Sambasivam
author_sort Lafiya Shanavas Laila
collection DOAJ
description This article explores the influence of hydrochar, prepared from rice husk, its optimization, characterization and its cementitious applications. Response Surface Methodology (RSM) was used to optimize the hydrochar production at 200 °C, 3 h, and a W/B ratio of 1:0.31 were the best conditions for maximizing yield. Rice husk was selected owing to its high pozzolanic reactivity, low lignin content, and abundant availability. The optimized hydrochar was characterized using field emission scanning electron microscopy (FESEM), Powder X-ray diffraction (PXRD), Fourier-transform infrared spectroscopy (FTIR), Thermogravimetric analysis (TGA), and Brunauer–Emmett–Teller (BET) surface area analysis. Ultrasonic Pulse Velocity (UPV) analysis showed a strong correlation with mechanical properties, supporting its use as a reliable non-destructive testing method. Microstructural and PXRD analyses showed that low hydrochar dosages (≤1.5 %) had minimal impact on hydration phases. In contrast, higher dosages (>3 %) led to a reduction in portlandite and promoted the formation of C–S–H(calcium silicate hydrates). After 28 days, blended mortars exhibited compressive strengths of 27–41 MPa and flexural strengths of 3.31–4.92 MPa, indicating their potential for applications such as plastering, rendering, masonry, partition blocks, pedestrian paths, and other low-traffic infrastructure.
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publishDate 2025-09-01
publisher Elsevier
record_format Article
series Results in Engineering
spelling doaj-art-fa4058c4ad8240ffabf2d6d73f484f252025-08-20T03:31:33ZengElsevierResults in Engineering2590-12302025-09-012710601910.1016/j.rineng.2025.106019Enhancing the efficiency of mortar mixes by rice husk hydrochar using response surface methodology: An experimental study for property improvement and sustainable construction applicationsLafiya Shanavas Laila0Kavitha M․Sambasivam1School of Civil Engineering, Vellore Institute of Technology, Vellore 632014, IndiaCO2 Research and Green Technologies Centre, Vellore Institute of Technology, Vellore 632014, Tamilnadu, India; Corresponding author at: CO2 Research and Green Technologies Centre, Vellore Institute of Technology, Vellore 632014, Tamilnadu, India.This article explores the influence of hydrochar, prepared from rice husk, its optimization, characterization and its cementitious applications. Response Surface Methodology (RSM) was used to optimize the hydrochar production at 200 °C, 3 h, and a W/B ratio of 1:0.31 were the best conditions for maximizing yield. Rice husk was selected owing to its high pozzolanic reactivity, low lignin content, and abundant availability. The optimized hydrochar was characterized using field emission scanning electron microscopy (FESEM), Powder X-ray diffraction (PXRD), Fourier-transform infrared spectroscopy (FTIR), Thermogravimetric analysis (TGA), and Brunauer–Emmett–Teller (BET) surface area analysis. Ultrasonic Pulse Velocity (UPV) analysis showed a strong correlation with mechanical properties, supporting its use as a reliable non-destructive testing method. Microstructural and PXRD analyses showed that low hydrochar dosages (≤1.5 %) had minimal impact on hydration phases. In contrast, higher dosages (>3 %) led to a reduction in portlandite and promoted the formation of C–S–H(calcium silicate hydrates). After 28 days, blended mortars exhibited compressive strengths of 27–41 MPa and flexural strengths of 3.31–4.92 MPa, indicating their potential for applications such as plastering, rendering, masonry, partition blocks, pedestrian paths, and other low-traffic infrastructure.http://www.sciencedirect.com/science/article/pii/S2590123025020912Bio-based additivesCircular economyGreen mortarHydrocharHydrothermal carbonizationRice husk biomass
spellingShingle Lafiya Shanavas Laila
Kavitha M․Sambasivam
Enhancing the efficiency of mortar mixes by rice husk hydrochar using response surface methodology: An experimental study for property improvement and sustainable construction applications
Results in Engineering
Bio-based additives
Circular economy
Green mortar
Hydrochar
Hydrothermal carbonization
Rice husk biomass
title Enhancing the efficiency of mortar mixes by rice husk hydrochar using response surface methodology: An experimental study for property improvement and sustainable construction applications
title_full Enhancing the efficiency of mortar mixes by rice husk hydrochar using response surface methodology: An experimental study for property improvement and sustainable construction applications
title_fullStr Enhancing the efficiency of mortar mixes by rice husk hydrochar using response surface methodology: An experimental study for property improvement and sustainable construction applications
title_full_unstemmed Enhancing the efficiency of mortar mixes by rice husk hydrochar using response surface methodology: An experimental study for property improvement and sustainable construction applications
title_short Enhancing the efficiency of mortar mixes by rice husk hydrochar using response surface methodology: An experimental study for property improvement and sustainable construction applications
title_sort enhancing the efficiency of mortar mixes by rice husk hydrochar using response surface methodology an experimental study for property improvement and sustainable construction applications
topic Bio-based additives
Circular economy
Green mortar
Hydrochar
Hydrothermal carbonization
Rice husk biomass
url http://www.sciencedirect.com/science/article/pii/S2590123025020912
work_keys_str_mv AT lafiyashanavaslaila enhancingtheefficiencyofmortarmixesbyricehuskhydrocharusingresponsesurfacemethodologyanexperimentalstudyforpropertyimprovementandsustainableconstructionapplications
AT kavithamsambasivam enhancingtheefficiencyofmortarmixesbyricehuskhydrocharusingresponsesurfacemethodologyanexperimentalstudyforpropertyimprovementandsustainableconstructionapplications