Estimation of Vibration-Induced Fatigue Damage in a Tracked Vehicle Suspension Arm at Critical Locations Under Real-Time Random Excitations

Probabilistic random vibration can speed up wear and tear on several components of the tracked vehicle, including the track system, drivetrain, and suspension. Extended exposure to high levels of vibration can cause structural damage to the vehicle frame and other critical components. Assessing rand...

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Main Authors: Ayaz Mahmood Khan, Muhammad Shahid Khalil, Muhammad Muzammil Azad
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Machines
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Online Access:https://www.mdpi.com/2075-1702/13/4/257
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author Ayaz Mahmood Khan
Muhammad Shahid Khalil
Muhammad Muzammil Azad
author_facet Ayaz Mahmood Khan
Muhammad Shahid Khalil
Muhammad Muzammil Azad
author_sort Ayaz Mahmood Khan
collection DOAJ
description Probabilistic random vibration can speed up wear and tear on several components of the tracked vehicle, including the track system, drivetrain, and suspension. Extended exposure to high levels of vibration can cause structural damage to the vehicle frame and other critical components. Assessing random vibration in track vehicles requires a comprehensive approach that considers both the root causes and potential consequences of the vibrations. This random vibration significantly influences the structural performance of suspension arm which is key component of tracked vehicle. Damage due to fatigue is conventionally computed using time domain loaded signals with stress or strain data. This approach generally holds good when loading is periodic in nature but not be a good choice when dynamic resonance is in process. In this case an alternative frequency domain fatigue life analysis is used where the random loads and responses are characterized using a concept called Power spectral density (PSD). The current research article investigates the fatigue damage characteristics of a tracked vehicle suspension arm considering the dynamic loads induced by traversing on smooth and rough terrain. The analysis focusses on assessing the damage and stress response Power spectral density (PSD) ground-based excitation which is termed PSD-G acceleration. Quasi Static Finite Element Method based approach is used to simulate the operational conditions experienced by the suspension arm. Through comprehensive numerical simulations, the fatigue damage accumulation patterns are examined, providing insights into the structure integrity and performance durability of the suspension arm under varying operational scenarios. The obtained stress response PSD data and fatigue damage showed that the rough terrain response exhibits higher stresses in suspension arm. The accumulated stresses in case of rough terrain may prompt to brittle failure at specific critical locations. This research contributes to the advancement to the design and optimization strategies for tracked vehicle components enhancing their reliability and longevity in demanding operational environments.
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spelling doaj-art-fa353b9609b34cd397cfe3a36952ea752025-08-20T02:28:24ZengMDPI AGMachines2075-17022025-03-0113425710.3390/machines13040257Estimation of Vibration-Induced Fatigue Damage in a Tracked Vehicle Suspension Arm at Critical Locations Under Real-Time Random ExcitationsAyaz Mahmood Khan0Muhammad Shahid Khalil1Muhammad Muzammil Azad2Department of Mechanical Engineering, University of Engineering and Technology, Taxila 47080, PakistanDepartment of Mechanical Engineering, University of Engineering and Technology, Taxila 47080, PakistanDepartment of Mechanical, Robotics and Energy Engineering, Dongguk University-Seoul, 30 Pildong-ro 1-gil, Jung-gu, Seoul 04620, Republic of KoreaProbabilistic random vibration can speed up wear and tear on several components of the tracked vehicle, including the track system, drivetrain, and suspension. Extended exposure to high levels of vibration can cause structural damage to the vehicle frame and other critical components. Assessing random vibration in track vehicles requires a comprehensive approach that considers both the root causes and potential consequences of the vibrations. This random vibration significantly influences the structural performance of suspension arm which is key component of tracked vehicle. Damage due to fatigue is conventionally computed using time domain loaded signals with stress or strain data. This approach generally holds good when loading is periodic in nature but not be a good choice when dynamic resonance is in process. In this case an alternative frequency domain fatigue life analysis is used where the random loads and responses are characterized using a concept called Power spectral density (PSD). The current research article investigates the fatigue damage characteristics of a tracked vehicle suspension arm considering the dynamic loads induced by traversing on smooth and rough terrain. The analysis focusses on assessing the damage and stress response Power spectral density (PSD) ground-based excitation which is termed PSD-G acceleration. Quasi Static Finite Element Method based approach is used to simulate the operational conditions experienced by the suspension arm. Through comprehensive numerical simulations, the fatigue damage accumulation patterns are examined, providing insights into the structure integrity and performance durability of the suspension arm under varying operational scenarios. The obtained stress response PSD data and fatigue damage showed that the rough terrain response exhibits higher stresses in suspension arm. The accumulated stresses in case of rough terrain may prompt to brittle failure at specific critical locations. This research contributes to the advancement to the design and optimization strategies for tracked vehicle components enhancing their reliability and longevity in demanding operational environments.https://www.mdpi.com/2075-1702/13/4/257random vibrationfatigue damagepower spectral densityvehicle suspension armfinite element analysis
spellingShingle Ayaz Mahmood Khan
Muhammad Shahid Khalil
Muhammad Muzammil Azad
Estimation of Vibration-Induced Fatigue Damage in a Tracked Vehicle Suspension Arm at Critical Locations Under Real-Time Random Excitations
Machines
random vibration
fatigue damage
power spectral density
vehicle suspension arm
finite element analysis
title Estimation of Vibration-Induced Fatigue Damage in a Tracked Vehicle Suspension Arm at Critical Locations Under Real-Time Random Excitations
title_full Estimation of Vibration-Induced Fatigue Damage in a Tracked Vehicle Suspension Arm at Critical Locations Under Real-Time Random Excitations
title_fullStr Estimation of Vibration-Induced Fatigue Damage in a Tracked Vehicle Suspension Arm at Critical Locations Under Real-Time Random Excitations
title_full_unstemmed Estimation of Vibration-Induced Fatigue Damage in a Tracked Vehicle Suspension Arm at Critical Locations Under Real-Time Random Excitations
title_short Estimation of Vibration-Induced Fatigue Damage in a Tracked Vehicle Suspension Arm at Critical Locations Under Real-Time Random Excitations
title_sort estimation of vibration induced fatigue damage in a tracked vehicle suspension arm at critical locations under real time random excitations
topic random vibration
fatigue damage
power spectral density
vehicle suspension arm
finite element analysis
url https://www.mdpi.com/2075-1702/13/4/257
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