Pyrolysis of anaerobically digested and undigested sewage sludge: Comparative assessment of product quality, emissions, and carbon sequestration

Anaerobic digestion is used for improved sludge treatment and biogas production; however, not all wastewater treatment plants incorporate it into their treatment train. This study provides a comparative assessment of anaerobically digested and undigested sludges to evaluate the impact of digestion o...

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Main Authors: Omar Moussa, Yassir Makkawi, Ondrej Masek, Baraa Mohamed
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Energy Conversion and Management: X
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2590174525003459
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author Omar Moussa
Yassir Makkawi
Ondrej Masek
Baraa Mohamed
author_facet Omar Moussa
Yassir Makkawi
Ondrej Masek
Baraa Mohamed
author_sort Omar Moussa
collection DOAJ
description Anaerobic digestion is used for improved sludge treatment and biogas production; however, not all wastewater treatment plants incorporate it into their treatment train. This study provides a comparative assessment of anaerobically digested and undigested sludges to evaluate the impact of digestion on the downstream utilization of the sludge as a feedstock for pyrolysis. The digestion process yields a feedstock with lower volatiles and higher ash content (39.84 wt%), enhancing its mineral catalytic effect during pyrolysis. This leads to a lower bio-oil yield (max 15.2 wt%) but with higher calorific value (up to 36.96 MJ kg−1), reduced water content (max 16.68 wt%), and fewer oxygenated compounds. The increased catalytic activity also boosts the pyrolysis gas calorific value to 15.5 MJ kg−1, driven by a higher hydrogen yield (22.9 vol% at 650 °C). In contrast, undigested sludge yields more bio-oil and produces more chemically stable biochar with greater long-term carbon sequestration potential, especially when pyrolyzed above 450 °C. The biochar produced from both sludge types demonstrates good chemical stability, per the European Biochar Certificate guidelines, when produced at temperatures above 450 °C. It also contains acceptable levels of heavy metals, as specified by the International Biochar Standards, and has the potential to sequester approximately 31–47 Mt CO2e annually. The bio-oil shows potential to generate 110,808 GWh of global energy with significantly low emissions. Further research is needed to evaluate the economic and technical benefits of anaerobic digestion compared to the direct pyrolysis of undigested sludge.
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spelling doaj-art-fa09194e855b412db9ef64e4744e86a22025-08-24T05:14:29ZengElsevierEnergy Conversion and Management: X2590-17452025-07-012710121310.1016/j.ecmx.2025.101213Pyrolysis of anaerobically digested and undigested sewage sludge: Comparative assessment of product quality, emissions, and carbon sequestrationOmar Moussa0Yassir Makkawi1Ondrej Masek2Baraa Mohamed3Bioenergy and Solar Conversion Research Group (BSCRG), College of Engineering, American University of Sharjah, P.O. Box 26666, Sharjah, United Arab EmiratesBioenergy and Solar Conversion Research Group (BSCRG), College of Engineering, American University of Sharjah, P.O. Box 26666, Sharjah, United Arab Emirates; Corresponding author.UK Biochar Research Centre, School of GeoSciences, University of Edinburgh, King’s Buildings, Crew Building, Alexander Crum Brown Road, Edinburgh EH9 3FF, UKBioenergy and Solar Conversion Research Group (BSCRG), College of Engineering, American University of Sharjah, P.O. Box 26666, Sharjah, United Arab EmiratesAnaerobic digestion is used for improved sludge treatment and biogas production; however, not all wastewater treatment plants incorporate it into their treatment train. This study provides a comparative assessment of anaerobically digested and undigested sludges to evaluate the impact of digestion on the downstream utilization of the sludge as a feedstock for pyrolysis. The digestion process yields a feedstock with lower volatiles and higher ash content (39.84 wt%), enhancing its mineral catalytic effect during pyrolysis. This leads to a lower bio-oil yield (max 15.2 wt%) but with higher calorific value (up to 36.96 MJ kg−1), reduced water content (max 16.68 wt%), and fewer oxygenated compounds. The increased catalytic activity also boosts the pyrolysis gas calorific value to 15.5 MJ kg−1, driven by a higher hydrogen yield (22.9 vol% at 650 °C). In contrast, undigested sludge yields more bio-oil and produces more chemically stable biochar with greater long-term carbon sequestration potential, especially when pyrolyzed above 450 °C. The biochar produced from both sludge types demonstrates good chemical stability, per the European Biochar Certificate guidelines, when produced at temperatures above 450 °C. It also contains acceptable levels of heavy metals, as specified by the International Biochar Standards, and has the potential to sequester approximately 31–47 Mt CO2e annually. The bio-oil shows potential to generate 110,808 GWh of global energy with significantly low emissions. Further research is needed to evaluate the economic and technical benefits of anaerobic digestion compared to the direct pyrolysis of undigested sludge.http://www.sciencedirect.com/science/article/pii/S2590174525003459PyrolysisBio-oilSewage sludgeBiocharCarbon sequestrationGreenhouse gas
spellingShingle Omar Moussa
Yassir Makkawi
Ondrej Masek
Baraa Mohamed
Pyrolysis of anaerobically digested and undigested sewage sludge: Comparative assessment of product quality, emissions, and carbon sequestration
Energy Conversion and Management: X
Pyrolysis
Bio-oil
Sewage sludge
Biochar
Carbon sequestration
Greenhouse gas
title Pyrolysis of anaerobically digested and undigested sewage sludge: Comparative assessment of product quality, emissions, and carbon sequestration
title_full Pyrolysis of anaerobically digested and undigested sewage sludge: Comparative assessment of product quality, emissions, and carbon sequestration
title_fullStr Pyrolysis of anaerobically digested and undigested sewage sludge: Comparative assessment of product quality, emissions, and carbon sequestration
title_full_unstemmed Pyrolysis of anaerobically digested and undigested sewage sludge: Comparative assessment of product quality, emissions, and carbon sequestration
title_short Pyrolysis of anaerobically digested and undigested sewage sludge: Comparative assessment of product quality, emissions, and carbon sequestration
title_sort pyrolysis of anaerobically digested and undigested sewage sludge comparative assessment of product quality emissions and carbon sequestration
topic Pyrolysis
Bio-oil
Sewage sludge
Biochar
Carbon sequestration
Greenhouse gas
url http://www.sciencedirect.com/science/article/pii/S2590174525003459
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AT ondrejmasek pyrolysisofanaerobicallydigestedandundigestedsewagesludgecomparativeassessmentofproductqualityemissionsandcarbonsequestration
AT baraamohamed pyrolysisofanaerobicallydigestedandundigestedsewagesludgecomparativeassessmentofproductqualityemissionsandcarbonsequestration