Integration of CFD analysis and artificial neural networks for estimation of erosion rate in oil and gas pipelines

Transporting oil and gas via pipelines has been creating countless challenges; sand particles deposit and erode the pipelines wall. Generally, conventional erosion rate prediction models are conservative due to numerous generalizations and theories. Finite Element Analysis via computational fluid dy...

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Main Authors: Nur Tantiyani Ali Othman, Zulfan ADI Putra, Shahrul Azman Zainal Abidin, Fadzrul Izwan M Ali
Format: Article
Language:English
Published: Elsevier 2024-12-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123024015421
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author Nur Tantiyani Ali Othman
Zulfan ADI Putra
Shahrul Azman Zainal Abidin
Fadzrul Izwan M Ali
author_facet Nur Tantiyani Ali Othman
Zulfan ADI Putra
Shahrul Azman Zainal Abidin
Fadzrul Izwan M Ali
author_sort Nur Tantiyani Ali Othman
collection DOAJ
description Transporting oil and gas via pipelines has been creating countless challenges; sand particles deposit and erode the pipelines wall. Generally, conventional erosion rate prediction models are conservative due to numerous generalizations and theories. Finite Element Analysis via computational fluid dynamics (CFD) approach has proven to be useful to solve sand deposition problems and to estimate the eroded pipe due to its capability to precisely determine erosion deficiencies and make predictions with great precision. In this study, a CFD model was developed to calculate sand erosion rates in a 2-inch, 90° elbow pipe. Effects of particle sizes, sand flowrates, fluids velocities and pipe diameters on erosion rates were studied. The model was validated against literature data, and it was then used to generate data via sensitivity analysis simulations. The data became the basis for developing artificial neural network (ANN) models, which were then deployed in the environment of a process simulation software called Symmetry. Based on this approach, a variety of pipelines can be modelled, and maximum erosion rates of pipelines are calculated using deployed ANN models. Hence, a comprehensive study on the fluid flow dynamics and erosion rates of the pipelines can be evaluated simultaneously.
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spelling doaj-art-f98cbdf9692a4f459b01d8ea3c7fa9942025-08-20T01:58:16ZengElsevierResults in Engineering2590-12302024-12-012410328810.1016/j.rineng.2024.103288Integration of CFD analysis and artificial neural networks for estimation of erosion rate in oil and gas pipelinesNur Tantiyani Ali Othman0Zulfan ADI Putra1Shahrul Azman Zainal Abidin2Fadzrul Izwan M Ali3Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, 43600, Bangi UKM, Selangor, Malaysia; Corresponding author.Group Technical Solutions, Project Delivery & Technology Division, PETRONAS Sdn. Bhd. Kuala Lumpur, MalaysiaGroup Technical Solutions, Project Delivery & Technology Division, PETRONAS Sdn. Bhd. Kuala Lumpur, MalaysiaGroup Technical Solutions, Project Delivery & Technology Division, PETRONAS Sdn. Bhd. Kuala Lumpur, MalaysiaTransporting oil and gas via pipelines has been creating countless challenges; sand particles deposit and erode the pipelines wall. Generally, conventional erosion rate prediction models are conservative due to numerous generalizations and theories. Finite Element Analysis via computational fluid dynamics (CFD) approach has proven to be useful to solve sand deposition problems and to estimate the eroded pipe due to its capability to precisely determine erosion deficiencies and make predictions with great precision. In this study, a CFD model was developed to calculate sand erosion rates in a 2-inch, 90° elbow pipe. Effects of particle sizes, sand flowrates, fluids velocities and pipe diameters on erosion rates were studied. The model was validated against literature data, and it was then used to generate data via sensitivity analysis simulations. The data became the basis for developing artificial neural network (ANN) models, which were then deployed in the environment of a process simulation software called Symmetry. Based on this approach, a variety of pipelines can be modelled, and maximum erosion rates of pipelines are calculated using deployed ANN models. Hence, a comprehensive study on the fluid flow dynamics and erosion rates of the pipelines can be evaluated simultaneously.http://www.sciencedirect.com/science/article/pii/S2590123024015421CFDCOMSOLANNErosionSymmetryOil and gas Industry
spellingShingle Nur Tantiyani Ali Othman
Zulfan ADI Putra
Shahrul Azman Zainal Abidin
Fadzrul Izwan M Ali
Integration of CFD analysis and artificial neural networks for estimation of erosion rate in oil and gas pipelines
Results in Engineering
CFD
COMSOL
ANN
Erosion
Symmetry
Oil and gas Industry
title Integration of CFD analysis and artificial neural networks for estimation of erosion rate in oil and gas pipelines
title_full Integration of CFD analysis and artificial neural networks for estimation of erosion rate in oil and gas pipelines
title_fullStr Integration of CFD analysis and artificial neural networks for estimation of erosion rate in oil and gas pipelines
title_full_unstemmed Integration of CFD analysis and artificial neural networks for estimation of erosion rate in oil and gas pipelines
title_short Integration of CFD analysis and artificial neural networks for estimation of erosion rate in oil and gas pipelines
title_sort integration of cfd analysis and artificial neural networks for estimation of erosion rate in oil and gas pipelines
topic CFD
COMSOL
ANN
Erosion
Symmetry
Oil and gas Industry
url http://www.sciencedirect.com/science/article/pii/S2590123024015421
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AT shahrulazmanzainalabidin integrationofcfdanalysisandartificialneuralnetworksforestimationoferosionrateinoilandgaspipelines
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