Investigation on Friction Stir Weldability Characteristics of AA7075-T651 and AA6061-T6 Based Nanocomposites

Friction stir welding (FSW) is an emerging solid-state process and alternative to fusion welding, wherein frictional heat is generated between a nonconsumable rotating steel tool and the work substrate. The present study focuses on the influence of the operating attributes like tool pin contact geom...

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Main Authors: M. Madhusudan, S. P. Shanmuganatan, Kurse Shridhar, Jacob John, R. Krishnamurthy, Bashyam Sasikumar
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2021/3536353
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author M. Madhusudan
S. P. Shanmuganatan
Kurse Shridhar
Jacob John
R. Krishnamurthy
Bashyam Sasikumar
author_facet M. Madhusudan
S. P. Shanmuganatan
Kurse Shridhar
Jacob John
R. Krishnamurthy
Bashyam Sasikumar
author_sort M. Madhusudan
collection DOAJ
description Friction stir welding (FSW) is an emerging solid-state process and alternative to fusion welding, wherein frictional heat is generated between a nonconsumable rotating steel tool and the work substrate. The present study focuses on the influence of the operating attributes like tool pin contact geometry, welding speed, and tool rotational speed on dissimilar aluminum matrix nanocomposites. AA6061-T6 and AA7075-T651 aluminum alloy plates were joined via double-pass FSW with the inclusion of 5 vol. % of nanoscale h-BN particles. Welding was performed with four rotational speeds (600, 800, 900, and 1000 rpm), three traversing speeds (30, 40, and 60 mm/min), and three distinct tool pin geometry (cylindrical, threaded cylindrical, and square), respectively. Besides, unreinforced and reinforced weldments were analyzed for mechanical properties like tensile strength and microhardness. Microstructural characterization was also carried out using FESEM and XRD techniques. The findings concluded that the reinforced samples welded using a cylindrical tool and double-pass strategy showcased homogenous distribution of nanoparticles with grain refinement, thereby exhibiting improved strength and hardness.
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institution Kabale University
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language English
publishDate 2021-01-01
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series Advances in Materials Science and Engineering
spelling doaj-art-f8dbba701005473890b250e4e60f05592025-02-03T06:01:00ZengWileyAdvances in Materials Science and Engineering1687-84422021-01-01202110.1155/2021/3536353Investigation on Friction Stir Weldability Characteristics of AA7075-T651 and AA6061-T6 Based NanocompositesM. Madhusudan0S. P. Shanmuganatan1Kurse Shridhar2Jacob John3R. Krishnamurthy4Bashyam Sasikumar5Department of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Automobile EngineeringDepartment of Mechanical EngineeringDepartment of Manufacturing EngineeringFaculty of Mechanical and Production EngineeringFriction stir welding (FSW) is an emerging solid-state process and alternative to fusion welding, wherein frictional heat is generated between a nonconsumable rotating steel tool and the work substrate. The present study focuses on the influence of the operating attributes like tool pin contact geometry, welding speed, and tool rotational speed on dissimilar aluminum matrix nanocomposites. AA6061-T6 and AA7075-T651 aluminum alloy plates were joined via double-pass FSW with the inclusion of 5 vol. % of nanoscale h-BN particles. Welding was performed with four rotational speeds (600, 800, 900, and 1000 rpm), three traversing speeds (30, 40, and 60 mm/min), and three distinct tool pin geometry (cylindrical, threaded cylindrical, and square), respectively. Besides, unreinforced and reinforced weldments were analyzed for mechanical properties like tensile strength and microhardness. Microstructural characterization was also carried out using FESEM and XRD techniques. The findings concluded that the reinforced samples welded using a cylindrical tool and double-pass strategy showcased homogenous distribution of nanoparticles with grain refinement, thereby exhibiting improved strength and hardness.http://dx.doi.org/10.1155/2021/3536353
spellingShingle M. Madhusudan
S. P. Shanmuganatan
Kurse Shridhar
Jacob John
R. Krishnamurthy
Bashyam Sasikumar
Investigation on Friction Stir Weldability Characteristics of AA7075-T651 and AA6061-T6 Based Nanocomposites
Advances in Materials Science and Engineering
title Investigation on Friction Stir Weldability Characteristics of AA7075-T651 and AA6061-T6 Based Nanocomposites
title_full Investigation on Friction Stir Weldability Characteristics of AA7075-T651 and AA6061-T6 Based Nanocomposites
title_fullStr Investigation on Friction Stir Weldability Characteristics of AA7075-T651 and AA6061-T6 Based Nanocomposites
title_full_unstemmed Investigation on Friction Stir Weldability Characteristics of AA7075-T651 and AA6061-T6 Based Nanocomposites
title_short Investigation on Friction Stir Weldability Characteristics of AA7075-T651 and AA6061-T6 Based Nanocomposites
title_sort investigation on friction stir weldability characteristics of aa7075 t651 and aa6061 t6 based nanocomposites
url http://dx.doi.org/10.1155/2021/3536353
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