Challenges in data collection for enhancing productivity in Brazilian industrial processes
Goal: To understand the underlying reasons for low productivity in medium-sized metalworking companies and to evaluate the effectiveness of the productivity improvement techniques that have been implemented. Design / Methodology / Approach: The research adopted an exploratory design, employing both...
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| Format: | Article |
| Language: | English |
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Associação Brasileira de Engenharia de Produção (ABEPRO)
2025-02-01
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| Series: | Brazilian Journal of Operations & Production Management |
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| Online Access: | https://bjopm.org.br/bjopm/article/view/2445 |
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| author | Haroldo Lhou Hasegawa Rafael Sene de Lima Vidal Dias da Mota Junior Ricardo Luiz Perez Teixeira |
| author_facet | Haroldo Lhou Hasegawa Rafael Sene de Lima Vidal Dias da Mota Junior Ricardo Luiz Perez Teixeira |
| author_sort | Haroldo Lhou Hasegawa |
| collection | DOAJ |
| description | Goal: To understand the underlying reasons for low productivity in medium-sized metalworking companies and to evaluate the effectiveness of the productivity improvement techniques that have been implemented.
Design / Methodology / Approach: The research adopted an exploratory design, employing both qualitative and quantitative methods. This included content analysis and semi-structured interviews with company managers. Twelve medium-sized enterprises in the metalworking sector were selected, and data were collected from thesis projects conducted between 2017 and 2019. The interviews were conducted via phone or video conferencing with managers in 2023.
Results: The findings indicate that productivity improvement techniques, including Lean Six Sigma, PDCA, and Value Stream Mapping, were partially implemented in some companies but were abandoned in others due to the pandemic and internal cultural barriers. Only a minority of companies succeeded in sustaining their productivity programs.
Limitations of the Investigation: The primary limitations include the reluctance of companies to provide detailed data, challenges in maintaining improvement programs due to the pandemic, and restricted access to internal information owing to industrial confidentiality.
Practical Implications: This study underscores the necessity for enhanced methodological strategies to foster company collaboration and robust data collection in productivity research, offering insights into the challenges faced by medium-sized companies in Brazil.
Originality / Value: This research provides a unique comparison of productivity challenges encountered by medium-sized Brazilian companies in the metalworking sector, particularly in the context of the COVID-19 pandemic, thus contributing to the discourse on industrial competitiveness and productivity enhancement in developing economies.
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| format | Article |
| id | doaj-art-f7d0eae5fe9742acb08a1beb8522eea5 |
| institution | Kabale University |
| issn | 2237-8960 |
| language | English |
| publishDate | 2025-02-01 |
| publisher | Associação Brasileira de Engenharia de Produção (ABEPRO) |
| record_format | Article |
| series | Brazilian Journal of Operations & Production Management |
| spelling | doaj-art-f7d0eae5fe9742acb08a1beb8522eea52025-02-12T05:21:53ZengAssociação Brasileira de Engenharia de Produção (ABEPRO)Brazilian Journal of Operations & Production Management2237-89602025-02-0122110.14488/BJOPM.2445.2025Challenges in data collection for enhancing productivity in Brazilian industrial processesHaroldo Lhou Hasegawa0Rafael Sene de Lima1Vidal Dias da Mota Junior2Ricardo Luiz Perez Teixeira3Federal University of Technology (UTFPR) Londrina, PR, Brazil. Federal University of Technology (UTFPR) Londrina, PR, Brazil. University of Sorocaba (UNISO), Sorocaba, SP, Brazil. Federal University of Itajubá (UNIFEI), Itabira, MG, Brazil. Goal: To understand the underlying reasons for low productivity in medium-sized metalworking companies and to evaluate the effectiveness of the productivity improvement techniques that have been implemented. Design / Methodology / Approach: The research adopted an exploratory design, employing both qualitative and quantitative methods. This included content analysis and semi-structured interviews with company managers. Twelve medium-sized enterprises in the metalworking sector were selected, and data were collected from thesis projects conducted between 2017 and 2019. The interviews were conducted via phone or video conferencing with managers in 2023. Results: The findings indicate that productivity improvement techniques, including Lean Six Sigma, PDCA, and Value Stream Mapping, were partially implemented in some companies but were abandoned in others due to the pandemic and internal cultural barriers. Only a minority of companies succeeded in sustaining their productivity programs. Limitations of the Investigation: The primary limitations include the reluctance of companies to provide detailed data, challenges in maintaining improvement programs due to the pandemic, and restricted access to internal information owing to industrial confidentiality. Practical Implications: This study underscores the necessity for enhanced methodological strategies to foster company collaboration and robust data collection in productivity research, offering insights into the challenges faced by medium-sized companies in Brazil. Originality / Value: This research provides a unique comparison of productivity challenges encountered by medium-sized Brazilian companies in the metalworking sector, particularly in the context of the COVID-19 pandemic, thus contributing to the discourse on industrial competitiveness and productivity enhancement in developing economies. https://bjopm.org.br/bjopm/article/view/2445Case studyCompetitivenessIndustriesMetal-mechanical sectorProductivity |
| spellingShingle | Haroldo Lhou Hasegawa Rafael Sene de Lima Vidal Dias da Mota Junior Ricardo Luiz Perez Teixeira Challenges in data collection for enhancing productivity in Brazilian industrial processes Brazilian Journal of Operations & Production Management Case study Competitiveness Industries Metal-mechanical sector Productivity |
| title | Challenges in data collection for enhancing productivity in Brazilian industrial processes |
| title_full | Challenges in data collection for enhancing productivity in Brazilian industrial processes |
| title_fullStr | Challenges in data collection for enhancing productivity in Brazilian industrial processes |
| title_full_unstemmed | Challenges in data collection for enhancing productivity in Brazilian industrial processes |
| title_short | Challenges in data collection for enhancing productivity in Brazilian industrial processes |
| title_sort | challenges in data collection for enhancing productivity in brazilian industrial processes |
| topic | Case study Competitiveness Industries Metal-mechanical sector Productivity |
| url | https://bjopm.org.br/bjopm/article/view/2445 |
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