Evaluation of the Mechanical Properties and Fatigue Resistance of the ZrO<sub>2</sub>CeYAl<sub>2</sub>O<sub>3</sub> Composite

This work aimed to evaluate the fatigue limit of the zirconia ceramic composite stabilized with yttria and ceria reinforced with alumina platelets (ZrO<sub>2</sub>CeYAl<sub>2</sub>O<sub>3</sub>) and characterize the mechanical properties of sintered specimens. Bar...

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Main Authors: Marcio Paulo de Araújo Mafra, Nélio Silva Júnior, Claudinei dos Santos, Jorge Luiz de Almeida Ferreira, José Alexander Araújo, Cosme Roberto Moreira da Silva
Format: Article
Language:English
Published: MDPI AG 2024-10-01
Series:Ceramics
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Online Access:https://www.mdpi.com/2571-6131/7/4/103
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author Marcio Paulo de Araújo Mafra
Nélio Silva Júnior
Claudinei dos Santos
Jorge Luiz de Almeida Ferreira
José Alexander Araújo
Cosme Roberto Moreira da Silva
author_facet Marcio Paulo de Araújo Mafra
Nélio Silva Júnior
Claudinei dos Santos
Jorge Luiz de Almeida Ferreira
José Alexander Araújo
Cosme Roberto Moreira da Silva
author_sort Marcio Paulo de Araújo Mafra
collection DOAJ
description This work aimed to evaluate the fatigue limit of the zirconia ceramic composite stabilized with yttria and ceria reinforced with alumina platelets (ZrO<sub>2</sub>CeYAl<sub>2</sub>O<sub>3</sub>) and characterize the mechanical properties of sintered specimens. Bar-shaped specimens were compacted by uniaxial pressing in a rigid die and sintered at 1500 °C-2 h. Subsequent characterizations included quantitative phase analysis by X-ray diffractometry, determination of density, modulus of elasticity, microhardness, fracture toughness, four-point flexural strength, and fatigue limit. Observations of fracture mechanisms were carried out using confocal and scanning electron microscopy (SEM). The sintered samples presented values above 98% of relative density. Complex microstructures with equiaxed, homogeneously distributed submicrometer grains and planar alumina platelets were observed by SEM. The composite samples showed high values of fracture toughness due to the transformation, during the test, from the tetragonal to monoclinic phase, causing an increase in volume and creating compression zones around the crack, making it difficult to propagate. The average flexural strength reached 445.55 MPa, with a Weibull modulus (m = 16.8), revealing low flexural rupture stress data dispersion. In the composite evaluated in this work, the occurrence of the tetragonal → monoclinic transformation that occurs in the Ce-TZP present at the triple points and grain boundaries during cyclic loading produces “crack tip shielding”, that is, a restricted elastic zone (zone shielding) that surrounds the crack tip. This phenomenon leads to a reduction in the stress intensity factor at the tip of the crack and slows down its growth, generating an increase in the fatigue resistance of the composite.
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spelling doaj-art-f79ff730137b4b7ab0ccf83f9aba434e2025-08-20T02:00:24ZengMDPI AGCeramics2571-61312024-10-01741600161510.3390/ceramics7040103Evaluation of the Mechanical Properties and Fatigue Resistance of the ZrO<sub>2</sub>CeYAl<sub>2</sub>O<sub>3</sub> CompositeMarcio Paulo de Araújo Mafra0Nélio Silva Júnior1Claudinei dos Santos2Jorge Luiz de Almeida Ferreira3José Alexander Araújo4Cosme Roberto Moreira da Silva5Mechanical Department, University of Brasília, UnB, Campus Darcy Ribeiro s/n, Brasilia 70910-900, BrazilMechanical Department, University of Brasília, UnB, Campus Darcy Ribeiro s/n, Brasilia 70910-900, BrazilMaterials and Processes Laboratory, Faculty of Technology, Rio de Janeiro State University, FAT-LMP/UERJ, Resende 20550-900, BrazilMechanical Department, University of Brasília, UnB, Campus Darcy Ribeiro s/n, Brasilia 70910-900, BrazilMechanical Department, University of Brasília, UnB, Campus Darcy Ribeiro s/n, Brasilia 70910-900, BrazilMechanical Department, University of Brasília, UnB, Campus Darcy Ribeiro s/n, Brasilia 70910-900, BrazilThis work aimed to evaluate the fatigue limit of the zirconia ceramic composite stabilized with yttria and ceria reinforced with alumina platelets (ZrO<sub>2</sub>CeYAl<sub>2</sub>O<sub>3</sub>) and characterize the mechanical properties of sintered specimens. Bar-shaped specimens were compacted by uniaxial pressing in a rigid die and sintered at 1500 °C-2 h. Subsequent characterizations included quantitative phase analysis by X-ray diffractometry, determination of density, modulus of elasticity, microhardness, fracture toughness, four-point flexural strength, and fatigue limit. Observations of fracture mechanisms were carried out using confocal and scanning electron microscopy (SEM). The sintered samples presented values above 98% of relative density. Complex microstructures with equiaxed, homogeneously distributed submicrometer grains and planar alumina platelets were observed by SEM. The composite samples showed high values of fracture toughness due to the transformation, during the test, from the tetragonal to monoclinic phase, causing an increase in volume and creating compression zones around the crack, making it difficult to propagate. The average flexural strength reached 445.55 MPa, with a Weibull modulus (m = 16.8), revealing low flexural rupture stress data dispersion. In the composite evaluated in this work, the occurrence of the tetragonal → monoclinic transformation that occurs in the Ce-TZP present at the triple points and grain boundaries during cyclic loading produces “crack tip shielding”, that is, a restricted elastic zone (zone shielding) that surrounds the crack tip. This phenomenon leads to a reduction in the stress intensity factor at the tip of the crack and slows down its growth, generating an increase in the fatigue resistance of the composite.https://www.mdpi.com/2571-6131/7/4/103ceramic compositeszirconia-ceriaalumina plateletsfatigue behaviorcharacterizations
spellingShingle Marcio Paulo de Araújo Mafra
Nélio Silva Júnior
Claudinei dos Santos
Jorge Luiz de Almeida Ferreira
José Alexander Araújo
Cosme Roberto Moreira da Silva
Evaluation of the Mechanical Properties and Fatigue Resistance of the ZrO<sub>2</sub>CeYAl<sub>2</sub>O<sub>3</sub> Composite
Ceramics
ceramic composites
zirconia-ceria
alumina platelets
fatigue behavior
characterizations
title Evaluation of the Mechanical Properties and Fatigue Resistance of the ZrO<sub>2</sub>CeYAl<sub>2</sub>O<sub>3</sub> Composite
title_full Evaluation of the Mechanical Properties and Fatigue Resistance of the ZrO<sub>2</sub>CeYAl<sub>2</sub>O<sub>3</sub> Composite
title_fullStr Evaluation of the Mechanical Properties and Fatigue Resistance of the ZrO<sub>2</sub>CeYAl<sub>2</sub>O<sub>3</sub> Composite
title_full_unstemmed Evaluation of the Mechanical Properties and Fatigue Resistance of the ZrO<sub>2</sub>CeYAl<sub>2</sub>O<sub>3</sub> Composite
title_short Evaluation of the Mechanical Properties and Fatigue Resistance of the ZrO<sub>2</sub>CeYAl<sub>2</sub>O<sub>3</sub> Composite
title_sort evaluation of the mechanical properties and fatigue resistance of the zro sub 2 sub ceyal sub 2 sub o sub 3 sub composite
topic ceramic composites
zirconia-ceria
alumina platelets
fatigue behavior
characterizations
url https://www.mdpi.com/2571-6131/7/4/103
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