Numerical Simulation of Dynamic Response of a Composite Battery Housing for Transport Applications

This study focuses on simulating the dynamic response of a novel battery housing constructed from an innovative thermoplastic composite material using the FE method, implemented in the LS-Dyna software. The composite comprises a thermoplastic matrix (ELIUM MC and Martinal ATH) reinforced by glass fi...

Full description

Saved in:
Bibliographic Details
Main Authors: Aikaterini Fragiadaki, Konstantinos Tserpes
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Engineering Proceedings
Subjects:
Online Access:https://www.mdpi.com/2673-4591/90/1/10
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850167517933207552
author Aikaterini Fragiadaki
Konstantinos Tserpes
author_facet Aikaterini Fragiadaki
Konstantinos Tserpes
author_sort Aikaterini Fragiadaki
collection DOAJ
description This study focuses on simulating the dynamic response of a novel battery housing constructed from an innovative thermoplastic composite material using the FE method, implemented in the LS-Dyna software. The composite comprises a thermoplastic matrix (ELIUM MC and Martinal ATH) reinforced by glass fibers. The initial mechanical properties of the composite are characterized through standardized mechanical tests. The housing undergoes analysis under various loading scenarios, including sine-sweep and random vibration, mechanical shock and impact loads. Throughout these analyses, the housing’s structural integrity is thoroughly assessed for potential failures. The numerical results demonstrate that the housing remains resilient against vibration and mechanical shock. Additionally, while low-energy impact induces some damage, it does not impede the battery pack’s normal operation. However, high-energy impact causes substantial damage that compromises the integrity of the battery. Importantly, the FE model of the battery housing serves as a basis for the creation of a digital twin of the battery, offering opportunities for further design and optimization strategies.
format Article
id doaj-art-f785601e2c3541ac8a5c3c1b5ac5ca06
institution OA Journals
issn 2673-4591
language English
publishDate 2025-03-01
publisher MDPI AG
record_format Article
series Engineering Proceedings
spelling doaj-art-f785601e2c3541ac8a5c3c1b5ac5ca062025-08-20T02:21:11ZengMDPI AGEngineering Proceedings2673-45912025-03-019011010.3390/engproc2025090010Numerical Simulation of Dynamic Response of a Composite Battery Housing for Transport ApplicationsAikaterini Fragiadaki0Konstantinos Tserpes1Laboratory of Technology & Strength of Materials, Department of Mechanical Engineering & Aeronautics, University of Patras, 265 00 Patras, GreeceLaboratory of Technology & Strength of Materials, Department of Mechanical Engineering & Aeronautics, University of Patras, 265 00 Patras, GreeceThis study focuses on simulating the dynamic response of a novel battery housing constructed from an innovative thermoplastic composite material using the FE method, implemented in the LS-Dyna software. The composite comprises a thermoplastic matrix (ELIUM MC and Martinal ATH) reinforced by glass fibers. The initial mechanical properties of the composite are characterized through standardized mechanical tests. The housing undergoes analysis under various loading scenarios, including sine-sweep and random vibration, mechanical shock and impact loads. Throughout these analyses, the housing’s structural integrity is thoroughly assessed for potential failures. The numerical results demonstrate that the housing remains resilient against vibration and mechanical shock. Additionally, while low-energy impact induces some damage, it does not impede the battery pack’s normal operation. However, high-energy impact causes substantial damage that compromises the integrity of the battery. Importantly, the FE model of the battery housing serves as a basis for the creation of a digital twin of the battery, offering opportunities for further design and optimization strategies.https://www.mdpi.com/2673-4591/90/1/10battery housingthermoplasticsdynamic responsesimulationLS-Dynaimpact
spellingShingle Aikaterini Fragiadaki
Konstantinos Tserpes
Numerical Simulation of Dynamic Response of a Composite Battery Housing for Transport Applications
Engineering Proceedings
battery housing
thermoplastics
dynamic response
simulation
LS-Dyna
impact
title Numerical Simulation of Dynamic Response of a Composite Battery Housing for Transport Applications
title_full Numerical Simulation of Dynamic Response of a Composite Battery Housing for Transport Applications
title_fullStr Numerical Simulation of Dynamic Response of a Composite Battery Housing for Transport Applications
title_full_unstemmed Numerical Simulation of Dynamic Response of a Composite Battery Housing for Transport Applications
title_short Numerical Simulation of Dynamic Response of a Composite Battery Housing for Transport Applications
title_sort numerical simulation of dynamic response of a composite battery housing for transport applications
topic battery housing
thermoplastics
dynamic response
simulation
LS-Dyna
impact
url https://www.mdpi.com/2673-4591/90/1/10
work_keys_str_mv AT aikaterinifragiadaki numericalsimulationofdynamicresponseofacompositebatteryhousingfortransportapplications
AT konstantinostserpes numericalsimulationofdynamicresponseofacompositebatteryhousingfortransportapplications