Tailoring the Curing Kinetics of NBR-Based Rubber Compounds for Additive Manufacturing of Rod Seals

The additive manufacturing (AM) of elastomeric parts based on high-viscosity reinforced rubbers has increasingly become a topic of scientific research in recent years. In addition to the viscosity, which is several decades higher during processing than the viscosities of thermoplastics, the flowabil...

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Main Authors: Lion Sundermann, Sebastian Leineweber, Benjamin Klie, Heike Wittek, Thomas Ebel, Birger Reitz, Kathrin Ottink, Matthias Graf, Tobias Lankenau, Ludger Overmeyer, Ulrich Giese
Format: Article
Language:English
Published: Wiley 2023-01-01
Series:Advances in Polymer Technology
Online Access:http://dx.doi.org/10.1155/2023/7343194
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author Lion Sundermann
Sebastian Leineweber
Benjamin Klie
Heike Wittek
Thomas Ebel
Birger Reitz
Kathrin Ottink
Matthias Graf
Tobias Lankenau
Ludger Overmeyer
Ulrich Giese
author_facet Lion Sundermann
Sebastian Leineweber
Benjamin Klie
Heike Wittek
Thomas Ebel
Birger Reitz
Kathrin Ottink
Matthias Graf
Tobias Lankenau
Ludger Overmeyer
Ulrich Giese
author_sort Lion Sundermann
collection DOAJ
description The additive manufacturing (AM) of elastomeric parts based on high-viscosity reinforced rubbers has increasingly become a topic of scientific research in recent years. In addition to the viscosity, which is several decades higher during processing than the viscosities of thermoplastics, the flowability of the compound after the printing process and the necessary chemical crosslinking of the printed component play a decisive role in producing an elastic, high-quality, and geometrically stable part. After the first technological achievements using the so-called additive manufacturing of elastomers (AME) process, the knowledge gained has to be transferred first to concrete industrial parts. Therefore, in this study, the cure kinetics of a conventional rubber compound are tailored to match the specific requirements for scorch safety in the additive manufacturing of an industrial 2-component rod seal based on an acrylonitrile butadiene rubber O-ring in combination with a thermoplastic polyurethane as the base body. Experimental tests on a test rig for rod seals demonstrate the functionality of this additively manufactured 2-component rod seal.
format Article
id doaj-art-f5cbdbff96ad4fb8853ab14600d1ed2d
institution Kabale University
issn 1098-2329
language English
publishDate 2023-01-01
publisher Wiley
record_format Article
series Advances in Polymer Technology
spelling doaj-art-f5cbdbff96ad4fb8853ab14600d1ed2d2025-08-20T03:25:30ZengWileyAdvances in Polymer Technology1098-23292023-01-01202310.1155/2023/7343194Tailoring the Curing Kinetics of NBR-Based Rubber Compounds for Additive Manufacturing of Rod SealsLion Sundermann0Sebastian Leineweber1Benjamin Klie2Heike Wittek3Thomas Ebel4Birger Reitz5Kathrin Ottink6Matthias Graf7Tobias Lankenau8Ludger Overmeyer9Ulrich Giese10Deutsches Institut fuer Kautschuktechnologie e.V.Institut fuer Transport und AutomatisierungstechnikDeutsches Institut fuer Kautschuktechnologie e.V.Deutsches Institut fuer Kautschuktechnologie e.V.Hochschule Emden/LeerInstitut fuer Transport und AutomatisierungstechnikHochschule Emden/LeerHochschule Emden/LeerHochschule Emden/LeerInstitut fuer Transport und AutomatisierungstechnikDeutsches Institut fuer Kautschuktechnologie e.V.The additive manufacturing (AM) of elastomeric parts based on high-viscosity reinforced rubbers has increasingly become a topic of scientific research in recent years. In addition to the viscosity, which is several decades higher during processing than the viscosities of thermoplastics, the flowability of the compound after the printing process and the necessary chemical crosslinking of the printed component play a decisive role in producing an elastic, high-quality, and geometrically stable part. After the first technological achievements using the so-called additive manufacturing of elastomers (AME) process, the knowledge gained has to be transferred first to concrete industrial parts. Therefore, in this study, the cure kinetics of a conventional rubber compound are tailored to match the specific requirements for scorch safety in the additive manufacturing of an industrial 2-component rod seal based on an acrylonitrile butadiene rubber O-ring in combination with a thermoplastic polyurethane as the base body. Experimental tests on a test rig for rod seals demonstrate the functionality of this additively manufactured 2-component rod seal.http://dx.doi.org/10.1155/2023/7343194
spellingShingle Lion Sundermann
Sebastian Leineweber
Benjamin Klie
Heike Wittek
Thomas Ebel
Birger Reitz
Kathrin Ottink
Matthias Graf
Tobias Lankenau
Ludger Overmeyer
Ulrich Giese
Tailoring the Curing Kinetics of NBR-Based Rubber Compounds for Additive Manufacturing of Rod Seals
Advances in Polymer Technology
title Tailoring the Curing Kinetics of NBR-Based Rubber Compounds for Additive Manufacturing of Rod Seals
title_full Tailoring the Curing Kinetics of NBR-Based Rubber Compounds for Additive Manufacturing of Rod Seals
title_fullStr Tailoring the Curing Kinetics of NBR-Based Rubber Compounds for Additive Manufacturing of Rod Seals
title_full_unstemmed Tailoring the Curing Kinetics of NBR-Based Rubber Compounds for Additive Manufacturing of Rod Seals
title_short Tailoring the Curing Kinetics of NBR-Based Rubber Compounds for Additive Manufacturing of Rod Seals
title_sort tailoring the curing kinetics of nbr based rubber compounds for additive manufacturing of rod seals
url http://dx.doi.org/10.1155/2023/7343194
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