Development of Melt-Castable Explosive: Targeted Synthesis of 3,5-Dinitro-4-Methylnitramino-1-Methylpyrazole and Functional Derivatization of Key Intermediates

The problems associated with TNT necessitate the development of novel melt-castable compounds with melting points between 70 and 120 °C, a crucial endeavor in the field of energetic materials. This study introduces a promising melt-castable explosive based on nitropyrazole, whose melt-castable prope...

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Main Authors: Elena Reinhardt, Lukas Bauer, Antonia H. Stadler, Henrik R. Wilke, Arthur Delage, Jörg Stierstorfer, Thomas M. Klapötke
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Molecules
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Online Access:https://www.mdpi.com/1420-3049/30/13/2796
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author Elena Reinhardt
Lukas Bauer
Antonia H. Stadler
Henrik R. Wilke
Arthur Delage
Jörg Stierstorfer
Thomas M. Klapötke
author_facet Elena Reinhardt
Lukas Bauer
Antonia H. Stadler
Henrik R. Wilke
Arthur Delage
Jörg Stierstorfer
Thomas M. Klapötke
author_sort Elena Reinhardt
collection DOAJ
description The problems associated with TNT necessitate the development of novel melt-castable compounds with melting points between 70 and 120 °C, a crucial endeavor in the field of energetic materials. This study introduces a promising melt-castable explosive based on nitropyrazole, whose melt-castable properties were achieved by the introduction of methyl groups. The synthesis of 3,5-dinitro-4-methylnitramino-1-methylpyrazole involves a three-step process starting from 3,5-dinitro-4-chloropyrazole, including substitution, nitration, and methylation reactions. Additionally, two alternative synthesis routes and six energetic salts were examined. Structural elucidation was conducted using conventional methods such as NMR, IR, and X-ray, while the energetic properties of the compound, including thermal behavior, sensitivities, and theoretical performance, were investigated. Also, compatibility with common explosives was investigated, the experimental enthalpy of formation by bomb calorimetry was determined, and an SSRT test was performed. Furthermore, the melt-cast explosive underwent an Ames test in order to assess its toxicity.
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spelling doaj-art-f2d94d8fbdd34c5287c96081af526c802025-08-20T03:16:42ZengMDPI AGMolecules1420-30492025-06-013013279610.3390/molecules30132796Development of Melt-Castable Explosive: Targeted Synthesis of 3,5-Dinitro-4-Methylnitramino-1-Methylpyrazole and Functional Derivatization of Key IntermediatesElena Reinhardt0Lukas Bauer1Antonia H. Stadler2Henrik R. Wilke3Arthur Delage4Jörg Stierstorfer5Thomas M. Klapötke6Department of Chemistry, Ludwig-Maximilians-University of Munich, Butenandtstr. 5–13, 81377 Munich, GermanyDepartment of Chemistry, Ludwig-Maximilians-University of Munich, Butenandtstr. 5–13, 81377 Munich, GermanyDepartment of Chemistry, Ludwig-Maximilians-University of Munich, Butenandtstr. 5–13, 81377 Munich, GermanyDepartment of Chemistry, Ludwig-Maximilians-University of Munich, Butenandtstr. 5–13, 81377 Munich, GermanyEurenco, 84700 Sorgues, FranceDepartment of Chemistry, Ludwig-Maximilians-University of Munich, Butenandtstr. 5–13, 81377 Munich, GermanyDepartment of Chemistry, Ludwig-Maximilians-University of Munich, Butenandtstr. 5–13, 81377 Munich, GermanyThe problems associated with TNT necessitate the development of novel melt-castable compounds with melting points between 70 and 120 °C, a crucial endeavor in the field of energetic materials. This study introduces a promising melt-castable explosive based on nitropyrazole, whose melt-castable properties were achieved by the introduction of methyl groups. The synthesis of 3,5-dinitro-4-methylnitramino-1-methylpyrazole involves a three-step process starting from 3,5-dinitro-4-chloropyrazole, including substitution, nitration, and methylation reactions. Additionally, two alternative synthesis routes and six energetic salts were examined. Structural elucidation was conducted using conventional methods such as NMR, IR, and X-ray, while the energetic properties of the compound, including thermal behavior, sensitivities, and theoretical performance, were investigated. Also, compatibility with common explosives was investigated, the experimental enthalpy of formation by bomb calorimetry was determined, and an SSRT test was performed. Furthermore, the melt-cast explosive underwent an Ames test in order to assess its toxicity.https://www.mdpi.com/1420-3049/30/13/2796melt-castable explosivespyrazolecompatibilitybomb calorimetrySSRTtoxicity
spellingShingle Elena Reinhardt
Lukas Bauer
Antonia H. Stadler
Henrik R. Wilke
Arthur Delage
Jörg Stierstorfer
Thomas M. Klapötke
Development of Melt-Castable Explosive: Targeted Synthesis of 3,5-Dinitro-4-Methylnitramino-1-Methylpyrazole and Functional Derivatization of Key Intermediates
Molecules
melt-castable explosives
pyrazole
compatibility
bomb calorimetry
SSRT
toxicity
title Development of Melt-Castable Explosive: Targeted Synthesis of 3,5-Dinitro-4-Methylnitramino-1-Methylpyrazole and Functional Derivatization of Key Intermediates
title_full Development of Melt-Castable Explosive: Targeted Synthesis of 3,5-Dinitro-4-Methylnitramino-1-Methylpyrazole and Functional Derivatization of Key Intermediates
title_fullStr Development of Melt-Castable Explosive: Targeted Synthesis of 3,5-Dinitro-4-Methylnitramino-1-Methylpyrazole and Functional Derivatization of Key Intermediates
title_full_unstemmed Development of Melt-Castable Explosive: Targeted Synthesis of 3,5-Dinitro-4-Methylnitramino-1-Methylpyrazole and Functional Derivatization of Key Intermediates
title_short Development of Melt-Castable Explosive: Targeted Synthesis of 3,5-Dinitro-4-Methylnitramino-1-Methylpyrazole and Functional Derivatization of Key Intermediates
title_sort development of melt castable explosive targeted synthesis of 3 5 dinitro 4 methylnitramino 1 methylpyrazole and functional derivatization of key intermediates
topic melt-castable explosives
pyrazole
compatibility
bomb calorimetry
SSRT
toxicity
url https://www.mdpi.com/1420-3049/30/13/2796
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