Research of the Lapping Burn and Inhibition of Hypoid Gear

It often happens to tooth surface burn of hypoid gears installed on automobile drive axle during the gear lapping process,it will cause pitting,peeling and cutting. The discrimination method of lapping burn is presented by describing the features of burn location. The effect on gear durability cause...

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Main Authors: Liu Xianghuan, Liu Defu, Chen Tao, Zhang Yu
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2016-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2016.09.004
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author Liu Xianghuan
Liu Defu
Chen Tao
Zhang Yu
author_facet Liu Xianghuan
Liu Defu
Chen Tao
Zhang Yu
author_sort Liu Xianghuan
collection DOAJ
description It often happens to tooth surface burn of hypoid gears installed on automobile drive axle during the gear lapping process,it will cause pitting,peeling and cutting. The discrimination method of lapping burn is presented by describing the features of burn location. The effect on gear durability caused by lapping burn is analyzed by studying the metallographic structure and the hardness variation and the effect is verified by rig test and road test. By establishing the mathematical model of the hypoid gear meshing point relative sliding and by calculating the relative sliding speed of each meshing point,it’s found that the burned area of tooth surface is the biggest relative sliding velocity. The reproducibility tests are down by several times of tests for lapping burn. It’s verified that the main factor in lapping burn is closely related to the lapping clearance control. Combining with the production practice experience,several methods to control the lapping burn are presented through revising operation standard,lapping clearance automatic monitoring,etc.
format Article
id doaj-art-f25815f4a5914f2ab60bf0bc0e129b2b
institution Kabale University
issn 1004-2539
language zho
publishDate 2016-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-f25815f4a5914f2ab60bf0bc0e129b2b2025-01-10T14:15:36ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392016-01-0140172229925845Research of the Lapping Burn and Inhibition of Hypoid GearLiu XianghuanLiu DefuChen TaoZhang YuIt often happens to tooth surface burn of hypoid gears installed on automobile drive axle during the gear lapping process,it will cause pitting,peeling and cutting. The discrimination method of lapping burn is presented by describing the features of burn location. The effect on gear durability caused by lapping burn is analyzed by studying the metallographic structure and the hardness variation and the effect is verified by rig test and road test. By establishing the mathematical model of the hypoid gear meshing point relative sliding and by calculating the relative sliding speed of each meshing point,it’s found that the burned area of tooth surface is the biggest relative sliding velocity. The reproducibility tests are down by several times of tests for lapping burn. It’s verified that the main factor in lapping burn is closely related to the lapping clearance control. Combining with the production practice experience,several methods to control the lapping burn are presented through revising operation standard,lapping clearance automatic monitoring,etc.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2016.09.004Hypoid gearLappingBurn controlMetallographic structureSliding speed
spellingShingle Liu Xianghuan
Liu Defu
Chen Tao
Zhang Yu
Research of the Lapping Burn and Inhibition of Hypoid Gear
Jixie chuandong
Hypoid gear
Lapping
Burn control
Metallographic structure
Sliding speed
title Research of the Lapping Burn and Inhibition of Hypoid Gear
title_full Research of the Lapping Burn and Inhibition of Hypoid Gear
title_fullStr Research of the Lapping Burn and Inhibition of Hypoid Gear
title_full_unstemmed Research of the Lapping Burn and Inhibition of Hypoid Gear
title_short Research of the Lapping Burn and Inhibition of Hypoid Gear
title_sort research of the lapping burn and inhibition of hypoid gear
topic Hypoid gear
Lapping
Burn control
Metallographic structure
Sliding speed
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2016.09.004
work_keys_str_mv AT liuxianghuan researchofthelappingburnandinhibitionofhypoidgear
AT liudefu researchofthelappingburnandinhibitionofhypoidgear
AT chentao researchofthelappingburnandinhibitionofhypoidgear
AT zhangyu researchofthelappingburnandinhibitionofhypoidgear