All inkjet-printed flexible see-through heaters based on silver mesh pattern

Abstract Heaters fabricated via printing conductive ink or paste on various flexible substrates have been extensively investigated. However, flexible/wearable heaters wherein all the functional structures (heater substrate, heating element, and cover layer) are fabricated via printing have not been...

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Main Authors: Han-Jung Kim, Junhee Kim, Jeongmin Park, Seyong Park, Sang-Keun Sung, Suhan Lee, Yohan Ko, Seung Woo Lee, Sung-Jin An, Yoonkap Kim
Format: Article
Language:English
Published: SpringerOpen 2025-05-01
Series:Micro and Nano Systems Letters
Subjects:
Online Access:https://doi.org/10.1186/s40486-025-00227-3
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author Han-Jung Kim
Junhee Kim
Jeongmin Park
Seyong Park
Sang-Keun Sung
Suhan Lee
Yohan Ko
Seung Woo Lee
Sung-Jin An
Yoonkap Kim
author_facet Han-Jung Kim
Junhee Kim
Jeongmin Park
Seyong Park
Sang-Keun Sung
Suhan Lee
Yohan Ko
Seung Woo Lee
Sung-Jin An
Yoonkap Kim
author_sort Han-Jung Kim
collection DOAJ
description Abstract Heaters fabricated via printing conductive ink or paste on various flexible substrates have been extensively investigated. However, flexible/wearable heaters wherein all the functional structures (heater substrate, heating element, and cover layer) are fabricated via printing have not been reported. In this study, fully printed see-through conductors are fabricated using conductive Ag ink and dielectric ink and their potential for use as wearable see-through heaters is demonstrated. The relationship between the heater performance and the resistance of a printed Ag micromesh structure (which serves as the heating element) is analyzed. In addition, three types of printed heaters are fabricated based on different embedding configurations (three-sides open, one-side open, and fully embedded) of the Ag mesh electrodes, and their mechanical flexibilities are compared. The flexible heater based on the fully embedded Ag mesh structures exhibits remarkable mechanical flexibility. The rapid thermal response and high reliability of the printed flexible heaters are confirmed through Joule heating performance analysis. These results indicate the excellent potential of the proposed inkjet printing technology for the development of all-printed optoelectronics.
format Article
id doaj-art-f094e4ecc7104d589a78d79c8d942eeb
institution OA Journals
issn 2213-9621
language English
publishDate 2025-05-01
publisher SpringerOpen
record_format Article
series Micro and Nano Systems Letters
spelling doaj-art-f094e4ecc7104d589a78d79c8d942eeb2025-08-20T01:53:15ZengSpringerOpenMicro and Nano Systems Letters2213-96212025-05-011311910.1186/s40486-025-00227-3All inkjet-printed flexible see-through heaters based on silver mesh patternHan-Jung Kim0Junhee Kim1Jeongmin Park2Seyong Park3Sang-Keun Sung4Suhan Lee5Yohan Ko6Seung Woo Lee7Sung-Jin An8Yoonkap Kim9Information Technology (IT) Materials & Components Research Center, Gumi Electronics and Information Technology Research Institute (GERI)Information Technology (IT) Materials & Components Research Center, Gumi Electronics and Information Technology Research Institute (GERI)Information Technology (IT) Materials & Components Research Center, Gumi Electronics and Information Technology Research Institute (GERI)Information Technology (IT) Materials & Components Research Center, Gumi Electronics and Information Technology Research Institute (GERI)Digital Health Care Research Center, GERIDigital Health Care Research Center, GERIInformation Technology (IT) Materials & Components Research Center, Gumi Electronics and Information Technology Research Institute (GERI)School of Chemical Engineering, Yeungnam UniversityDepartment of Materials Science and Engineering, Kumoh National Institute of TechnologyInformation Technology (IT) Materials & Components Research Center, Gumi Electronics and Information Technology Research Institute (GERI)Abstract Heaters fabricated via printing conductive ink or paste on various flexible substrates have been extensively investigated. However, flexible/wearable heaters wherein all the functional structures (heater substrate, heating element, and cover layer) are fabricated via printing have not been reported. In this study, fully printed see-through conductors are fabricated using conductive Ag ink and dielectric ink and their potential for use as wearable see-through heaters is demonstrated. The relationship between the heater performance and the resistance of a printed Ag micromesh structure (which serves as the heating element) is analyzed. In addition, three types of printed heaters are fabricated based on different embedding configurations (three-sides open, one-side open, and fully embedded) of the Ag mesh electrodes, and their mechanical flexibilities are compared. The flexible heater based on the fully embedded Ag mesh structures exhibits remarkable mechanical flexibility. The rapid thermal response and high reliability of the printed flexible heaters are confirmed through Joule heating performance analysis. These results indicate the excellent potential of the proposed inkjet printing technology for the development of all-printed optoelectronics.https://doi.org/10.1186/s40486-025-00227-3Flexible heaterMetal meshInkjet printingPrinted electronicsTransparent conductor
spellingShingle Han-Jung Kim
Junhee Kim
Jeongmin Park
Seyong Park
Sang-Keun Sung
Suhan Lee
Yohan Ko
Seung Woo Lee
Sung-Jin An
Yoonkap Kim
All inkjet-printed flexible see-through heaters based on silver mesh pattern
Micro and Nano Systems Letters
Flexible heater
Metal mesh
Inkjet printing
Printed electronics
Transparent conductor
title All inkjet-printed flexible see-through heaters based on silver mesh pattern
title_full All inkjet-printed flexible see-through heaters based on silver mesh pattern
title_fullStr All inkjet-printed flexible see-through heaters based on silver mesh pattern
title_full_unstemmed All inkjet-printed flexible see-through heaters based on silver mesh pattern
title_short All inkjet-printed flexible see-through heaters based on silver mesh pattern
title_sort all inkjet printed flexible see through heaters based on silver mesh pattern
topic Flexible heater
Metal mesh
Inkjet printing
Printed electronics
Transparent conductor
url https://doi.org/10.1186/s40486-025-00227-3
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