Multi-condition simulation analysis of a sliding hydraulic support system based on elastoplastic mechanics

Abstract In response to the challenges of supporting fractured and weak surrounding rock in deep coal mines in the Huainan region of China, a self-moving hydraulic support system for roof support was designed and developed. This innovative solution addresses the difficulties encountered in providing...

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Main Authors: Changji Wang, Wanting Wang, Yu Guo, Dewang Zhao
Format: Article
Language:English
Published: Nature Portfolio 2024-05-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-024-61424-5
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author Changji Wang
Wanting Wang
Yu Guo
Dewang Zhao
author_facet Changji Wang
Wanting Wang
Yu Guo
Dewang Zhao
author_sort Changji Wang
collection DOAJ
description Abstract In response to the challenges of supporting fractured and weak surrounding rock in deep coal mines in the Huainan region of China, a self-moving hydraulic support system for roof support was designed and developed. This innovative solution addresses the difficulties encountered in providing continuous support to roof structures. Based on the theory of elastoplastic mechanics, a numerical analysis model was established to calculate the mechanical parameters such as the displacement, stress, and strain of hydraulic supports during the stepping process under multiple operating conditions. The results of the numerical simulation were compared and verified with those from an actual working site. The results show that the maximum equivalent stress is 245.33 MPa for operating condition 1, 246.82 MPa for operating condition 2, and 245.27 MPa for operating condition 3. The maximum stress values under the three working conditions do not exceed the yield strength of the material, satisfying the requirements for normal bracket support operations. These research findings can establish a theoretical framework for the comprehensive assessment of the reliability and stability of hydraulic supports and the optimization of construction processes.
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spelling doaj-art-efd7663df8a346adba39d271b08038b52025-08-20T02:39:40ZengNature PortfolioScientific Reports2045-23222024-05-0114111310.1038/s41598-024-61424-5Multi-condition simulation analysis of a sliding hydraulic support system based on elastoplastic mechanicsChangji Wang0Wanting Wang1Yu Guo2Dewang Zhao3School of Chemical and Blasting Engineering, Anhui University of Science and TechnologySchool of Mechatronics Engineering, Anhui University of Science and TechnologyArchitectural Engineering BranchSchool of Mechatronics Engineering, Anhui University of Science and TechnologyAbstract In response to the challenges of supporting fractured and weak surrounding rock in deep coal mines in the Huainan region of China, a self-moving hydraulic support system for roof support was designed and developed. This innovative solution addresses the difficulties encountered in providing continuous support to roof structures. Based on the theory of elastoplastic mechanics, a numerical analysis model was established to calculate the mechanical parameters such as the displacement, stress, and strain of hydraulic supports during the stepping process under multiple operating conditions. The results of the numerical simulation were compared and verified with those from an actual working site. The results show that the maximum equivalent stress is 245.33 MPa for operating condition 1, 246.82 MPa for operating condition 2, and 245.27 MPa for operating condition 3. The maximum stress values under the three working conditions do not exceed the yield strength of the material, satisfying the requirements for normal bracket support operations. These research findings can establish a theoretical framework for the comprehensive assessment of the reliability and stability of hydraulic supports and the optimization of construction processes.https://doi.org/10.1038/s41598-024-61424-5Coal mine in the Huainan areaSelf-moving hydraulic support without repeated roof supportElastoplastic mechanicsNumerical simulation
spellingShingle Changji Wang
Wanting Wang
Yu Guo
Dewang Zhao
Multi-condition simulation analysis of a sliding hydraulic support system based on elastoplastic mechanics
Scientific Reports
Coal mine in the Huainan area
Self-moving hydraulic support without repeated roof support
Elastoplastic mechanics
Numerical simulation
title Multi-condition simulation analysis of a sliding hydraulic support system based on elastoplastic mechanics
title_full Multi-condition simulation analysis of a sliding hydraulic support system based on elastoplastic mechanics
title_fullStr Multi-condition simulation analysis of a sliding hydraulic support system based on elastoplastic mechanics
title_full_unstemmed Multi-condition simulation analysis of a sliding hydraulic support system based on elastoplastic mechanics
title_short Multi-condition simulation analysis of a sliding hydraulic support system based on elastoplastic mechanics
title_sort multi condition simulation analysis of a sliding hydraulic support system based on elastoplastic mechanics
topic Coal mine in the Huainan area
Self-moving hydraulic support without repeated roof support
Elastoplastic mechanics
Numerical simulation
url https://doi.org/10.1038/s41598-024-61424-5
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AT yuguo multiconditionsimulationanalysisofaslidinghydraulicsupportsystembasedonelastoplasticmechanics
AT dewangzhao multiconditionsimulationanalysisofaslidinghydraulicsupportsystembasedonelastoplasticmechanics