The Influence of Oil Types and Their Flow Rates on the Flow Corrosion Risk of REAC Systems
To address the corrosion failure issues in hydrogenation reaction effluent air cooler (REAC)systems, a typical process simulation model was constructed using the reverse order deduction method. This study investigated the influence mechanisms of different oil flow rates on the distribution of corros...
Saved in:
| Main Authors: | , , , |
|---|---|
| Format: | Article |
| Language: | zho |
| Published: |
Editorial Department of Journal of Petrochemical Universities
2025-08-01
|
| Series: | Shiyou huagong gaodeng xuexiao xuebao |
| Online Access: | https://journal.lnpu.edu.cn/syhg/CN/10.12422/j.issn.1006-396X.2025.04.001 |
| Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
| _version_ | 1849225442193571840 |
|---|---|
| author | Huayu WEN Yejiang HONG Rui LI Xiaofei LIU |
| author_facet | Huayu WEN Yejiang HONG Rui LI Xiaofei LIU |
| author_sort | Huayu WEN |
| collection | DOAJ |
| description | To address the corrosion failure issues in hydrogenation reaction effluent air cooler (REAC)systems, a typical process simulation model was constructed using the reverse order deduction method. This study investigated the influence mechanisms of different oil flow rates on the distribution of corrosive components within the system, ammonium salt crystallization temperature, and erosion risks. The results indicate that variations in oil flow rate do not significantly affect the aqueous distribution of corrosive components or increase the system's erosion risk. Additionally, the oil flow rate has minimal impact on the crystallization temperature of ammonium salts, meaning higher flow rates do not elevate the risk of salt formation. However, increasing the flow rate of vacuum gas oil (VGO) markedly reduces the corrosion factor (K), thereby lowering the overall corrosion risk. The VGO flow rate also has a pronounced influence on the aqueous NH₄HS concentration at the air cooler outlet, whereas the effect of naphtha flow rate differs from that of diesel and VGO. Notably, raising the flow rates of diesel and naphtha increases the system pH, while increasing VGO flow rate decreases it. To mitigate corrosion risks, it is recommended to moderately increase the VGO content during crude oil processing while simultaneously boosting either the diesel content or injection water volume. |
| format | Article |
| id | doaj-art-eec915083b7f4a6685936de462eee6df |
| institution | Kabale University |
| issn | 1006-396X |
| language | zho |
| publishDate | 2025-08-01 |
| publisher | Editorial Department of Journal of Petrochemical Universities |
| record_format | Article |
| series | Shiyou huagong gaodeng xuexiao xuebao |
| spelling | doaj-art-eec915083b7f4a6685936de462eee6df2025-08-25T02:00:58ZzhoEditorial Department of Journal of Petrochemical UniversitiesShiyou huagong gaodeng xuexiao xuebao1006-396X2025-08-013841910.12422/j.issn.1006-396X.2025.04.001The Influence of Oil Types and Their Flow Rates on the Flow Corrosion Risk of REAC SystemsHuayu WEN0Yejiang HONG1Rui LI2Xiaofei LIU3School of Mechanical Engineering，Zhejiang Sci⁃Tech University，Hangzhou Zhejiang 310018，ChinaShaoxing Keqiao District Environmental Protection Monitoring Station，Shaoxing Zhejiang 312025，ChinaSchool of Mechanical Engineering，Zhejiang Sci⁃Tech University，Hangzhou Zhejiang 310018，ChinaSchool of Mechanical Engineering，Zhejiang Sci⁃Tech University，Hangzhou Zhejiang 310018，ChinaTo address the corrosion failure issues in hydrogenation reaction effluent air cooler (REAC)systems, a typical process simulation model was constructed using the reverse order deduction method. This study investigated the influence mechanisms of different oil flow rates on the distribution of corrosive components within the system, ammonium salt crystallization temperature, and erosion risks. The results indicate that variations in oil flow rate do not significantly affect the aqueous distribution of corrosive components or increase the system's erosion risk. Additionally, the oil flow rate has minimal impact on the crystallization temperature of ammonium salts, meaning higher flow rates do not elevate the risk of salt formation. However, increasing the flow rate of vacuum gas oil (VGO) markedly reduces the corrosion factor (K), thereby lowering the overall corrosion risk. The VGO flow rate also has a pronounced influence on the aqueous NH₄HS concentration at the air cooler outlet, whereas the effect of naphtha flow rate differs from that of diesel and VGO. Notably, raising the flow rates of diesel and naphtha increases the system pH, while increasing VGO flow rate decreases it. To mitigate corrosion risks, it is recommended to moderately increase the VGO content during crude oil processing while simultaneously boosting either the diesel content or injection water volume.https://journal.lnpu.edu.cn/syhg/CN/10.12422/j.issn.1006-396X.2025.04.001 |
| spellingShingle | Huayu WEN Yejiang HONG Rui LI Xiaofei LIU The Influence of Oil Types and Their Flow Rates on the Flow Corrosion Risk of REAC Systems Shiyou huagong gaodeng xuexiao xuebao |
| title | The Influence of Oil Types and Their Flow Rates on the Flow Corrosion Risk of REAC Systems |
| title_full | The Influence of Oil Types and Their Flow Rates on the Flow Corrosion Risk of REAC Systems |
| title_fullStr | The Influence of Oil Types and Their Flow Rates on the Flow Corrosion Risk of REAC Systems |
| title_full_unstemmed | The Influence of Oil Types and Their Flow Rates on the Flow Corrosion Risk of REAC Systems |
| title_short | The Influence of Oil Types and Their Flow Rates on the Flow Corrosion Risk of REAC Systems |
| title_sort | influence of oil types and their flow rates on the flow corrosion risk of reac systems |
| url | https://journal.lnpu.edu.cn/syhg/CN/10.12422/j.issn.1006-396X.2025.04.001 |
| work_keys_str_mv | AT huayuwen theinfluenceofoiltypesandtheirflowratesontheflowcorrosionriskofreacsystems AT yejianghong theinfluenceofoiltypesandtheirflowratesontheflowcorrosionriskofreacsystems AT ruili theinfluenceofoiltypesandtheirflowratesontheflowcorrosionriskofreacsystems AT xiaofeiliu theinfluenceofoiltypesandtheirflowratesontheflowcorrosionriskofreacsystems AT huayuwen influenceofoiltypesandtheirflowratesontheflowcorrosionriskofreacsystems AT yejianghong influenceofoiltypesandtheirflowratesontheflowcorrosionriskofreacsystems AT ruili influenceofoiltypesandtheirflowratesontheflowcorrosionriskofreacsystems AT xiaofeiliu influenceofoiltypesandtheirflowratesontheflowcorrosionriskofreacsystems |