Temperature control and energy-saving efficiency evaluation of low-energy warm-mix asphalt mixtures with composite additives

Traditional warm-mix asphalt (WMA) faces challenges in reducing mixing temperatures to achieve lower energy consumption. To address this challenge and meet global environmental goals, this study designs various composite warm-mix additives using commonly used additives and their optimal dosages. The...

Full description

Saved in:
Bibliographic Details
Main Authors: Haitao Zhang, Yongjie Sui, Mingyang Gong, Xusen Li, Hongzhi Zhu, Yancheng Liu, Junfeng Sun
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X24016356
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1841555792643227648
author Haitao Zhang
Yongjie Sui
Mingyang Gong
Xusen Li
Hongzhi Zhu
Yancheng Liu
Junfeng Sun
author_facet Haitao Zhang
Yongjie Sui
Mingyang Gong
Xusen Li
Hongzhi Zhu
Yancheng Liu
Junfeng Sun
author_sort Haitao Zhang
collection DOAJ
description Traditional warm-mix asphalt (WMA) faces challenges in reducing mixing temperatures to achieve lower energy consumption. To address this challenge and meet global environmental goals, this study designs various composite warm-mix additives using commonly used additives and their optimal dosages. The viscosity reduction mechanisms of asphalt and asphalt mixtures are examined using viscosity–temperature and air voids-temperature curves. Regression equations for viscosity and voids as a function of temperature are developed to determine the optimal mixing temperature of WMA. The study integrates thermodynamic equilibrium equations with field data to quantify the energy consumption in producing composite WMA mixtures. The results reveal that WMA significantly reduces mixing temperatures, making it suitable for low-energy asphalt mixtures. The use of various composite additives enhances the mechanical properties of asphalt pavements. Optimal mixing temperatures are set as 60–100 °C for WMA in warm-paving applications, and 20–60 °C for WMA in cold-paving applications. Viscosity ranges from 0.17 to 0.28 Pa s, with air voids varying from 6% to 7% for WMA in warm-paving applications and 8%–9% for WMA in cold-paving applications. Controlling the mixing temperature improves energy-saving efficiency, achieving reductions from 47.1 % to 97.6 %. The study recommends the use of WMA (Sasobit/Evotherm/DAT) for warm-paving applications and WMA (Sasobit/Diesel oil) for cold-paving applications. This study provides valuable insights for developing energy-efficient and high-performance asphalt pavements.
format Article
id doaj-art-eebb9d506c924a01a420699ac3bba145
institution Kabale University
issn 2214-157X
language English
publishDate 2025-01-01
publisher Elsevier
record_format Article
series Case Studies in Thermal Engineering
spelling doaj-art-eebb9d506c924a01a420699ac3bba1452025-01-08T04:52:38ZengElsevierCase Studies in Thermal Engineering2214-157X2025-01-0165105604Temperature control and energy-saving efficiency evaluation of low-energy warm-mix asphalt mixtures with composite additivesHaitao Zhang0Yongjie Sui1Mingyang Gong2Xusen Li3Hongzhi Zhu4Yancheng Liu5Junfeng Sun6School of Civil Engineering and Transportation, Northeast Forestry University, Harbin, 150040, ChinaSchool of Civil Engineering and Transportation, Northeast Forestry University, Harbin, 150040, ChinaSchool of Civil Engineering and Transportation, Northeast Forestry University, Harbin, 150040, ChinaSchool of Civil Engineering and Transportation, Northeast Forestry University, Harbin, 150040, China; Longjian Road & Bridge Co., Ltd, Harbin, 150009, China; Corresponding author. School of Civil Engineering and Transportation, Northeast Forestry University, Harbin, 150040, China.Longjian Road & Bridge Co., Ltd, Harbin, 150009, ChinaSchool of Civil Engineering and Transportation, Northeast Forestry University, Harbin, 150040, China; Longjian Road & Bridge Co., Ltd, Harbin, 150009, ChinaSchool of Civil Engineering and Transportation, Northeast Forestry University, Harbin, 150040, ChinaTraditional warm-mix asphalt (WMA) faces challenges in reducing mixing temperatures to achieve lower energy consumption. To address this challenge and meet global environmental goals, this study designs various composite warm-mix additives using commonly used additives and their optimal dosages. The viscosity reduction mechanisms of asphalt and asphalt mixtures are examined using viscosity–temperature and air voids-temperature curves. Regression equations for viscosity and voids as a function of temperature are developed to determine the optimal mixing temperature of WMA. The study integrates thermodynamic equilibrium equations with field data to quantify the energy consumption in producing composite WMA mixtures. The results reveal that WMA significantly reduces mixing temperatures, making it suitable for low-energy asphalt mixtures. The use of various composite additives enhances the mechanical properties of asphalt pavements. Optimal mixing temperatures are set as 60–100 °C for WMA in warm-paving applications, and 20–60 °C for WMA in cold-paving applications. Viscosity ranges from 0.17 to 0.28 Pa s, with air voids varying from 6% to 7% for WMA in warm-paving applications and 8%–9% for WMA in cold-paving applications. Controlling the mixing temperature improves energy-saving efficiency, achieving reductions from 47.1 % to 97.6 %. The study recommends the use of WMA (Sasobit/Evotherm/DAT) for warm-paving applications and WMA (Sasobit/Diesel oil) for cold-paving applications. This study provides valuable insights for developing energy-efficient and high-performance asphalt pavements.http://www.sciencedirect.com/science/article/pii/S2214157X24016356Composite warm-mix additivesLow-energy asphalt mixturesTemperature controlEnergy-saving efficiencyMechanical properties
spellingShingle Haitao Zhang
Yongjie Sui
Mingyang Gong
Xusen Li
Hongzhi Zhu
Yancheng Liu
Junfeng Sun
Temperature control and energy-saving efficiency evaluation of low-energy warm-mix asphalt mixtures with composite additives
Case Studies in Thermal Engineering
Composite warm-mix additives
Low-energy asphalt mixtures
Temperature control
Energy-saving efficiency
Mechanical properties
title Temperature control and energy-saving efficiency evaluation of low-energy warm-mix asphalt mixtures with composite additives
title_full Temperature control and energy-saving efficiency evaluation of low-energy warm-mix asphalt mixtures with composite additives
title_fullStr Temperature control and energy-saving efficiency evaluation of low-energy warm-mix asphalt mixtures with composite additives
title_full_unstemmed Temperature control and energy-saving efficiency evaluation of low-energy warm-mix asphalt mixtures with composite additives
title_short Temperature control and energy-saving efficiency evaluation of low-energy warm-mix asphalt mixtures with composite additives
title_sort temperature control and energy saving efficiency evaluation of low energy warm mix asphalt mixtures with composite additives
topic Composite warm-mix additives
Low-energy asphalt mixtures
Temperature control
Energy-saving efficiency
Mechanical properties
url http://www.sciencedirect.com/science/article/pii/S2214157X24016356
work_keys_str_mv AT haitaozhang temperaturecontrolandenergysavingefficiencyevaluationoflowenergywarmmixasphaltmixtureswithcompositeadditives
AT yongjiesui temperaturecontrolandenergysavingefficiencyevaluationoflowenergywarmmixasphaltmixtureswithcompositeadditives
AT mingyanggong temperaturecontrolandenergysavingefficiencyevaluationoflowenergywarmmixasphaltmixtureswithcompositeadditives
AT xusenli temperaturecontrolandenergysavingefficiencyevaluationoflowenergywarmmixasphaltmixtureswithcompositeadditives
AT hongzhizhu temperaturecontrolandenergysavingefficiencyevaluationoflowenergywarmmixasphaltmixtureswithcompositeadditives
AT yanchengliu temperaturecontrolandenergysavingefficiencyevaluationoflowenergywarmmixasphaltmixtureswithcompositeadditives
AT junfengsun temperaturecontrolandenergysavingefficiencyevaluationoflowenergywarmmixasphaltmixtureswithcompositeadditives