Advanced tarnish-resistant silver alloys using Cu, Al, Zn, and Be: composition optimization and surface passivation

A novel class of tarnish-resistant silver alloys containing Cu, Al, Zn, and Be was developed. While Cu is a conventional alloying element in sterling silver (Ag-7.5 wt. %Cu), the addition of Al, Zn, and Be was aimed at forming stable surface oxides to inhibit Ag₂S formation that tarnishes silver all...

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Main Authors: Harsha Kozhakkattil, Mukaddar Sk, Ranjit Thapa, G.S. VinodKumar
Format: Article
Language:English
Published: Elsevier 2025-08-01
Series:Applied Surface Science Advances
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666523925001072
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author Harsha Kozhakkattil
Mukaddar Sk
Ranjit Thapa
G.S. VinodKumar
author_facet Harsha Kozhakkattil
Mukaddar Sk
Ranjit Thapa
G.S. VinodKumar
author_sort Harsha Kozhakkattil
collection DOAJ
description A novel class of tarnish-resistant silver alloys containing Cu, Al, Zn, and Be was developed. While Cu is a conventional alloying element in sterling silver (Ag-7.5 wt. %Cu), the addition of Al, Zn, and Be was aimed at forming stable surface oxides to inhibit Ag₂S formation that tarnishes silver alloy surface. The silver alloys produced were subjected to Passivation Heat Treatment (PHT) under oxygen atmosphere, promoting the formation of protective oxide layers. The XRD, SEM/EDX, and XPS characterization confirmed the formation of oxides contributing to tarnish resistance. Accelerated tarnish tests and UV–Visible reflectance spectroscopy demonstrated that Ag-3.5Cu-2Zn-1.9Al-0.1Be alloy exhibited strong resistance to tarnishing, having maximum reflectance values in the range of 60–70 %. The trace addition of Be was pivotal in controlling oxidation by creating a barrier for the diffusion of oxygen during PHT, preventing CuO related fire stains and ensuring tarnish resistance. The adsorption energy ratios of sulphur and oxygen of the silver alloys were studied computationally. The lower value of the ratio is implicative of a preference for oxidation over sulphidation. The value obtained is 0.373 for Ag-3.5Cu-2Zn-1.9Al-0.1Be, which is the least, and it is due to the presence of appropriate amounts of Zn, Al, and Be in the composition.
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spelling doaj-art-ee5f826801db42afa5a6a502dacfca5c2025-08-20T03:41:57ZengElsevierApplied Surface Science Advances2666-52392025-08-012810079910.1016/j.apsadv.2025.100799Advanced tarnish-resistant silver alloys using Cu, Al, Zn, and Be: composition optimization and surface passivationHarsha Kozhakkattil0Mukaddar Sk1Ranjit Thapa2G.S. VinodKumar3Department of Physics, SRM University-AP, Andhra Pradesh, 522502, IndiaDepartment of Physics, SRM University-AP, Andhra Pradesh, 522502, IndiaDepartment of Physics, SRM University-AP, Andhra Pradesh, 522502, India; Centre for Computational and Integrative Sciences, SRM University − AP, Amaravati, 522240, Andhra Pradesh, IndiaDepartment of Mechanical Engineering, SRM University-AP, Andhra Pradesh, 522502, India; Centre for Pioneering Studies in Gold and Silver, SRM University, AP, Amaravati, 522240, Andhra Pradesh, India; Corresponding author.A novel class of tarnish-resistant silver alloys containing Cu, Al, Zn, and Be was developed. While Cu is a conventional alloying element in sterling silver (Ag-7.5 wt. %Cu), the addition of Al, Zn, and Be was aimed at forming stable surface oxides to inhibit Ag₂S formation that tarnishes silver alloy surface. The silver alloys produced were subjected to Passivation Heat Treatment (PHT) under oxygen atmosphere, promoting the formation of protective oxide layers. The XRD, SEM/EDX, and XPS characterization confirmed the formation of oxides contributing to tarnish resistance. Accelerated tarnish tests and UV–Visible reflectance spectroscopy demonstrated that Ag-3.5Cu-2Zn-1.9Al-0.1Be alloy exhibited strong resistance to tarnishing, having maximum reflectance values in the range of 60–70 %. The trace addition of Be was pivotal in controlling oxidation by creating a barrier for the diffusion of oxygen during PHT, preventing CuO related fire stains and ensuring tarnish resistance. The adsorption energy ratios of sulphur and oxygen of the silver alloys were studied computationally. The lower value of the ratio is implicative of a preference for oxidation over sulphidation. The value obtained is 0.373 for Ag-3.5Cu-2Zn-1.9Al-0.1Be, which is the least, and it is due to the presence of appropriate amounts of Zn, Al, and Be in the composition.http://www.sciencedirect.com/science/article/pii/S2666523925001072TarnishSilver alloysPassivationOxidation
spellingShingle Harsha Kozhakkattil
Mukaddar Sk
Ranjit Thapa
G.S. VinodKumar
Advanced tarnish-resistant silver alloys using Cu, Al, Zn, and Be: composition optimization and surface passivation
Applied Surface Science Advances
Tarnish
Silver alloys
Passivation
Oxidation
title Advanced tarnish-resistant silver alloys using Cu, Al, Zn, and Be: composition optimization and surface passivation
title_full Advanced tarnish-resistant silver alloys using Cu, Al, Zn, and Be: composition optimization and surface passivation
title_fullStr Advanced tarnish-resistant silver alloys using Cu, Al, Zn, and Be: composition optimization and surface passivation
title_full_unstemmed Advanced tarnish-resistant silver alloys using Cu, Al, Zn, and Be: composition optimization and surface passivation
title_short Advanced tarnish-resistant silver alloys using Cu, Al, Zn, and Be: composition optimization and surface passivation
title_sort advanced tarnish resistant silver alloys using cu al zn and be composition optimization and surface passivation
topic Tarnish
Silver alloys
Passivation
Oxidation
url http://www.sciencedirect.com/science/article/pii/S2666523925001072
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AT mukaddarsk advancedtarnishresistantsilveralloysusingcualznandbecompositionoptimizationandsurfacepassivation
AT ranjitthapa advancedtarnishresistantsilveralloysusingcualznandbecompositionoptimizationandsurfacepassivation
AT gsvinodkumar advancedtarnishresistantsilveralloysusingcualznandbecompositionoptimizationandsurfacepassivation