Analysis of lean manufacturing waste in the process flow of ready-to-wear garment production in Nigeria

The cluster of small- and medium-scale garment industries in Aba and Onitsha positioned Nigeria to meet her garment needs. Regrettably, the production process is encumbered with manufacturing waste, which hinders competitiveness with their international counterparts. This study identified manufactur...

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Main Author: Akinmoye Oluwambe
Format: Article
Language:English
Published: De Gruyter 2024-12-01
Series:AUTEX Research Journal
Subjects:
Online Access:https://doi.org/10.1515/aut-2023-0052
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author Akinmoye Oluwambe
author_facet Akinmoye Oluwambe
author_sort Akinmoye Oluwambe
collection DOAJ
description The cluster of small- and medium-scale garment industries in Aba and Onitsha positioned Nigeria to meet her garment needs. Regrettably, the production process is encumbered with manufacturing waste, which hinders competitiveness with their international counterparts. This study identified manufacturing waste in the garment production process in the garment industries in Aba and Onitsha with the view of improving the production performance. A survey research design with the use of a closed-ended questionnaire was used for data collection. In total, 372 questionnaires were administered, and 324 were completed and returned, representing 87% response rate. Descriptive statistics such as mean weighted scores was used to analyze the data for this study with the Statistical Package for Social Sciences, version 16. The result of the investigation revealed that unnecessary motion, overprocessing, inventory, waiting, and defects constitute major lean manufacturing wastes in the garment production process. Therefore, concerted efforts must be intensified by the garment industry to eliminate the identified waste with a view of ensuring the garments are competitive with foreign garments.
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spelling doaj-art-ee19ee80c9e140bdad4409de81e3f3552025-08-20T01:47:42ZengDe GruyterAUTEX Research Journal2300-09292024-12-0124111410.1515/aut-2023-0052Analysis of lean manufacturing waste in the process flow of ready-to-wear garment production in NigeriaAkinmoye Oluwambe0Department of Fine and Applied Arts, Mountain Top University, Ibafo, NigeriaThe cluster of small- and medium-scale garment industries in Aba and Onitsha positioned Nigeria to meet her garment needs. Regrettably, the production process is encumbered with manufacturing waste, which hinders competitiveness with their international counterparts. This study identified manufacturing waste in the garment production process in the garment industries in Aba and Onitsha with the view of improving the production performance. A survey research design with the use of a closed-ended questionnaire was used for data collection. In total, 372 questionnaires were administered, and 324 were completed and returned, representing 87% response rate. Descriptive statistics such as mean weighted scores was used to analyze the data for this study with the Statistical Package for Social Sciences, version 16. The result of the investigation revealed that unnecessary motion, overprocessing, inventory, waiting, and defects constitute major lean manufacturing wastes in the garment production process. Therefore, concerted efforts must be intensified by the garment industry to eliminate the identified waste with a view of ensuring the garments are competitive with foreign garments.https://doi.org/10.1515/aut-2023-0052industrylean manufacturingproduction processready-to-wear garmentwaste
spellingShingle Akinmoye Oluwambe
Analysis of lean manufacturing waste in the process flow of ready-to-wear garment production in Nigeria
AUTEX Research Journal
industry
lean manufacturing
production process
ready-to-wear garment
waste
title Analysis of lean manufacturing waste in the process flow of ready-to-wear garment production in Nigeria
title_full Analysis of lean manufacturing waste in the process flow of ready-to-wear garment production in Nigeria
title_fullStr Analysis of lean manufacturing waste in the process flow of ready-to-wear garment production in Nigeria
title_full_unstemmed Analysis of lean manufacturing waste in the process flow of ready-to-wear garment production in Nigeria
title_short Analysis of lean manufacturing waste in the process flow of ready-to-wear garment production in Nigeria
title_sort analysis of lean manufacturing waste in the process flow of ready to wear garment production in nigeria
topic industry
lean manufacturing
production process
ready-to-wear garment
waste
url https://doi.org/10.1515/aut-2023-0052
work_keys_str_mv AT akinmoyeoluwambe analysisofleanmanufacturingwasteintheprocessflowofreadytoweargarmentproductioninnigeria