Study on Properties of Cold-Sprayed Al-Zn Coating on S135 Drill Pipe Steel

With the gradual depletion of shallow resources, the petroleum industry is developing toward ultradeep wells and high-speed drillings, and the problems of corrosion and erosion failure of drill pipe materials are becoming more and more serious. On the basis of not destroying the excellent mechanical...

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Main Authors: Dongli Lv, Tao Zhang, Feiyang Gong
Format: Article
Language:English
Published: Wiley 2020-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2020/9209465
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author Dongli Lv
Tao Zhang
Feiyang Gong
author_facet Dongli Lv
Tao Zhang
Feiyang Gong
author_sort Dongli Lv
collection DOAJ
description With the gradual depletion of shallow resources, the petroleum industry is developing toward ultradeep wells and high-speed drillings, and the problems of corrosion and erosion failure of drill pipe materials are becoming more and more serious. On the basis of not destroying the excellent mechanical properties of S135 drill pipe steel, three kinds of coatings, 20% Al-80% Zn, 30% Al-70% Zn, and 40% Al-60% Zn, are cold sprayed on S135 steel. The morphology of the coating is observed, and the bonding strength, porosity, hardness, and corrosion resistance of the coating are tested. Results show that the bonding mechanism between the powder particles and the substrate of the three coatings is mainly mechanical occlusion. From the substrate to the coating surface, the hardness value decreases gradually. With the increase of Al powder content, coating bonding strength increases, coating becomes more compact, and porosity decreases. Corrosion test results show that three coatings can protect the substrate. The density of corrosion products on the coating surface increased with the increase of the Al content. Corrosion potential of the three coatings is lower than that of the substrate, and the corrosion rate of the three coatings is lower than that of the substrate.
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spelling doaj-art-ed0ab85e1c174dcdbedc9a753964621d2025-08-20T03:21:12ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422020-01-01202010.1155/2020/92094659209465Study on Properties of Cold-Sprayed Al-Zn Coating on S135 Drill Pipe SteelDongli Lv0Tao Zhang1Feiyang Gong2School of Material Science and Engineering, Southwest Petroleum University, Chengdu 610500, ChinaSchool of Oil and Natural Gas Engineering, Southwest Petroleum University, Chengdu 610500, ChinaSchool of Material Science and Engineering, Southwest Petroleum University, Chengdu 610500, ChinaWith the gradual depletion of shallow resources, the petroleum industry is developing toward ultradeep wells and high-speed drillings, and the problems of corrosion and erosion failure of drill pipe materials are becoming more and more serious. On the basis of not destroying the excellent mechanical properties of S135 drill pipe steel, three kinds of coatings, 20% Al-80% Zn, 30% Al-70% Zn, and 40% Al-60% Zn, are cold sprayed on S135 steel. The morphology of the coating is observed, and the bonding strength, porosity, hardness, and corrosion resistance of the coating are tested. Results show that the bonding mechanism between the powder particles and the substrate of the three coatings is mainly mechanical occlusion. From the substrate to the coating surface, the hardness value decreases gradually. With the increase of Al powder content, coating bonding strength increases, coating becomes more compact, and porosity decreases. Corrosion test results show that three coatings can protect the substrate. The density of corrosion products on the coating surface increased with the increase of the Al content. Corrosion potential of the three coatings is lower than that of the substrate, and the corrosion rate of the three coatings is lower than that of the substrate.http://dx.doi.org/10.1155/2020/9209465
spellingShingle Dongli Lv
Tao Zhang
Feiyang Gong
Study on Properties of Cold-Sprayed Al-Zn Coating on S135 Drill Pipe Steel
Advances in Materials Science and Engineering
title Study on Properties of Cold-Sprayed Al-Zn Coating on S135 Drill Pipe Steel
title_full Study on Properties of Cold-Sprayed Al-Zn Coating on S135 Drill Pipe Steel
title_fullStr Study on Properties of Cold-Sprayed Al-Zn Coating on S135 Drill Pipe Steel
title_full_unstemmed Study on Properties of Cold-Sprayed Al-Zn Coating on S135 Drill Pipe Steel
title_short Study on Properties of Cold-Sprayed Al-Zn Coating on S135 Drill Pipe Steel
title_sort study on properties of cold sprayed al zn coating on s135 drill pipe steel
url http://dx.doi.org/10.1155/2020/9209465
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AT taozhang studyonpropertiesofcoldsprayedalzncoatingons135drillpipesteel
AT feiyanggong studyonpropertiesofcoldsprayedalzncoatingons135drillpipesteel