Effect of graphite filler on the physiochemical properties of graphite reinforced thermoset rooflite – unsaturated polyester resin composites

It is well known that many polymers are insulators with poor mechanical properties, which limit their use in fuel cell applications. Physicochemical properties of the polymers can be improved by adding conductive fillers. Carbon-based materials like graphite, which provides excellent mechanical stre...

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Main Authors: M. Karunakaran, Ravi Subban, A. Thangamani, Chinnaswamy Vijayakumar Thangavel
Format: Article
Language:English
Published: Ural Federal University 2024-02-01
Series:Chimica Techno Acta
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Online Access:https://chimicatechnoacta.ru/article/view/7401
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author M. Karunakaran
Ravi Subban
A. Thangamani
Chinnaswamy Vijayakumar Thangavel
author_facet M. Karunakaran
Ravi Subban
A. Thangamani
Chinnaswamy Vijayakumar Thangavel
author_sort M. Karunakaran
collection DOAJ
description It is well known that many polymers are insulators with poor mechanical properties, which limit their use in fuel cell applications. Physicochemical properties of the polymers can be improved by adding conductive fillers. Carbon-based materials like graphite, which provides excellent mechanical strength and thermal conductivity to the polymer matrices, is of special interest because of its abundance, low cost and light weight when compared to other carbon allotropes. In the present work we describe the physicochemical properties of rooflite unsaturated polyester resin/graphite composites. Rooflite resin and three of its composites containing 1%, 3% and 5% of graphite by weight (C-2, C-3, and C-4, respectively) were synthesized and characterized by FTIR spectral data. XRD showed two peaks at 2q = 27.37°and 55.40° with d spacing value of 3.2559 nm and 1.6571 nm, respectively, indicating the change in degree of crystallinity of the composite. The calculated crystallinity for the resin is 7.3%, and for C-2, C-3 and C-4 its values are 12.1%, 14.3%, 17.1%, respectively, evidencing the interactions between the graphite and polymer matrix. The composites showed fractured surfaces and porous rough structure with randomly distributed vascularized cavities. Agglomeration occurs, when the concentration of graphite increases. The glass transition temperature for the pure resin is 65.9 °C and increases when the resin is filled with graphite. Thermogravimetric analysis (TGA) of the composites showed no marked difference between Tmax and Tfinal, and LOI values of C-3 and C-4 are above 21%, making them self-extinguishable materials that could be used for making bipolar plates. The chemical resistance investigation against water, NaCl, NaOH, acetic acid, and toluene showed more resistance to acid than alkali solutions. These rooflite resin/graphite composites could be further studied to explore the possibility of making bipolar plates, which are an essential component of fuel cells.
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spelling doaj-art-ed0a65da15bf4aa1a93031f8283363682025-08-20T03:21:12ZengUral Federal UniversityChimica Techno Acta2411-14142024-02-0111110.15826/chimtech.2024.11.1.085223Effect of graphite filler on the physiochemical properties of graphite reinforced thermoset rooflite – unsaturated polyester resin compositesM. Karunakaran0Ravi Subban1A. Thangamani2Chinnaswamy Vijayakumar Thangavel3Government Arts College; Karpagam Academy of Higher EducationKarpagam Academy of Higher EducationKarpagam Academy of Higher EducationKamaraj College of Engineering and Technology (Autonomous)It is well known that many polymers are insulators with poor mechanical properties, which limit their use in fuel cell applications. Physicochemical properties of the polymers can be improved by adding conductive fillers. Carbon-based materials like graphite, which provides excellent mechanical strength and thermal conductivity to the polymer matrices, is of special interest because of its abundance, low cost and light weight when compared to other carbon allotropes. In the present work we describe the physicochemical properties of rooflite unsaturated polyester resin/graphite composites. Rooflite resin and three of its composites containing 1%, 3% and 5% of graphite by weight (C-2, C-3, and C-4, respectively) were synthesized and characterized by FTIR spectral data. XRD showed two peaks at 2q = 27.37°and 55.40° with d spacing value of 3.2559 nm and 1.6571 nm, respectively, indicating the change in degree of crystallinity of the composite. The calculated crystallinity for the resin is 7.3%, and for C-2, C-3 and C-4 its values are 12.1%, 14.3%, 17.1%, respectively, evidencing the interactions between the graphite and polymer matrix. The composites showed fractured surfaces and porous rough structure with randomly distributed vascularized cavities. Agglomeration occurs, when the concentration of graphite increases. The glass transition temperature for the pure resin is 65.9 °C and increases when the resin is filled with graphite. Thermogravimetric analysis (TGA) of the composites showed no marked difference between Tmax and Tfinal, and LOI values of C-3 and C-4 are above 21%, making them self-extinguishable materials that could be used for making bipolar plates. The chemical resistance investigation against water, NaCl, NaOH, acetic acid, and toluene showed more resistance to acid than alkali solutions. These rooflite resin/graphite composites could be further studied to explore the possibility of making bipolar plates, which are an essential component of fuel cells.https://chimicatechnoacta.ru/article/view/7401roofliteunsaturated polyester resingraphitecompositesmorphology, thermal properties, chemical resistance study
spellingShingle M. Karunakaran
Ravi Subban
A. Thangamani
Chinnaswamy Vijayakumar Thangavel
Effect of graphite filler on the physiochemical properties of graphite reinforced thermoset rooflite – unsaturated polyester resin composites
Chimica Techno Acta
rooflite
unsaturated polyester resin
graphite
composites
morphology
, thermal properties, chemical resistance study
title Effect of graphite filler on the physiochemical properties of graphite reinforced thermoset rooflite – unsaturated polyester resin composites
title_full Effect of graphite filler on the physiochemical properties of graphite reinforced thermoset rooflite – unsaturated polyester resin composites
title_fullStr Effect of graphite filler on the physiochemical properties of graphite reinforced thermoset rooflite – unsaturated polyester resin composites
title_full_unstemmed Effect of graphite filler on the physiochemical properties of graphite reinforced thermoset rooflite – unsaturated polyester resin composites
title_short Effect of graphite filler on the physiochemical properties of graphite reinforced thermoset rooflite – unsaturated polyester resin composites
title_sort effect of graphite filler on the physiochemical properties of graphite reinforced thermoset rooflite unsaturated polyester resin composites
topic rooflite
unsaturated polyester resin
graphite
composites
morphology
, thermal properties, chemical resistance study
url https://chimicatechnoacta.ru/article/view/7401
work_keys_str_mv AT mkarunakaran effectofgraphitefilleronthephysiochemicalpropertiesofgraphitereinforcedthermosetroofliteunsaturatedpolyesterresincomposites
AT ravisubban effectofgraphitefilleronthephysiochemicalpropertiesofgraphitereinforcedthermosetroofliteunsaturatedpolyesterresincomposites
AT athangamani effectofgraphitefilleronthephysiochemicalpropertiesofgraphitereinforcedthermosetroofliteunsaturatedpolyesterresincomposites
AT chinnaswamyvijayakumarthangavel effectofgraphitefilleronthephysiochemicalpropertiesofgraphitereinforcedthermosetroofliteunsaturatedpolyesterresincomposites