Effect of Reinforcement Content and Cutting Parameters on Tool Wear in Machining of Aluminum Hybrid Composites
The machinability of aluminum hybrid composites (AHCs) can be enhanced by utilization of optimum composition and cutting parameters. In this study, the machinability of AHCs containing micron-sized TiB2 and B4C particles was investigated using the face milling operation with a double coated cemented...
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| Format: | Article |
| Language: | English |
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Polish Academy of Sciences
2025-06-01
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| Series: | Archives of Metallurgy and Materials |
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| Online Access: | https://journals.pan.pl/Content/135500/AMM-2025-2-08-Ubeyli.pdf |
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| author | I. Sarpkaya E. Özer D. Zalaoğlu M. Übeyli Y. Fedai |
| author_facet | I. Sarpkaya E. Özer D. Zalaoğlu M. Übeyli Y. Fedai |
| author_sort | I. Sarpkaya |
| collection | DOAJ |
| description | The machinability of aluminum hybrid composites (AHCs) can be enhanced by utilization of optimum composition and cutting parameters. In this study, the machinability of AHCs containing micron-sized TiB2 and B4C particles was investigated using the face milling operation with a double coated cemented carbide tool. The composites, fabricated via cold pressing and microwave sintering, were subjected to the face milling experiments using a CNC milling machine. The influence of hybrid reinforcement content, feed rate and cutting speed on tool wear and surface roughness was examined during the milling of these composites. After the machinability tests, the worn surface of inserts was examined by a scanning electron microscope to see the wear types. The reinforcement content and cutting speed were obtained to have a much greater effect on the machinability and surface roughness of the hybrid composites compared to the feed rate. Either increasing the feed rate or decreasing the cutting speed provided a larger amount of chip removal until the wear limit. Moreover, the feed rate was obtained to be more effective on the tool wear at lower cutting speeds and higher amounts of hybrid reinforcement. |
| format | Article |
| id | doaj-art-eb19e847efec4eeeab1b62de522f7190 |
| institution | Kabale University |
| issn | 2300-1909 |
| language | English |
| publishDate | 2025-06-01 |
| publisher | Polish Academy of Sciences |
| record_format | Article |
| series | Archives of Metallurgy and Materials |
| spelling | doaj-art-eb19e847efec4eeeab1b62de522f71902025-08-20T03:31:21ZengPolish Academy of SciencesArchives of Metallurgy and Materials2300-19092025-06-01vol. 70No 2593600https://doi.org/10.24425/amm.2025.153460Effect of Reinforcement Content and Cutting Parameters on Tool Wear in Machining of Aluminum Hybrid CompositesI. Sarpkaya0https://orcid.org/0000-0002-5637-092XE. Özer1https://orcid.org/0000-0001-9880-8566D. Zalaoğlu2https://orcid.org/0000-0002-1116-6327M. Übeyli3https://orcid.org/0000-0002-7809-0283Y. Fedai4https://orcid.org/0000-0003-4546-8830Osmaniye Korkut Ata University, Enginee ring Faculty, Mechanical Enginee ring, 80000 Osmaniye – TÜRKİYEOsmaniye Korkut Ata University, Engineering Faculty, Industrial Engineering, 80000 Osmaniye – TÜRKİYEOsmaniye Korkut Ata University, Engineering Faculty, Mechanical Engineering, 80000 Osmaniye – TÜRKİYEOsmaniye Korkut Ata University, Engineering Faculty, Mechanical Engineering, 80000 Osmaniye – TÜRKİYEOsmaniye Korkut Ata University, Engineering Faculty, Industrial Engineering, 80000 Osmaniye – TÜRKİYEThe machinability of aluminum hybrid composites (AHCs) can be enhanced by utilization of optimum composition and cutting parameters. In this study, the machinability of AHCs containing micron-sized TiB2 and B4C particles was investigated using the face milling operation with a double coated cemented carbide tool. The composites, fabricated via cold pressing and microwave sintering, were subjected to the face milling experiments using a CNC milling machine. The influence of hybrid reinforcement content, feed rate and cutting speed on tool wear and surface roughness was examined during the milling of these composites. After the machinability tests, the worn surface of inserts was examined by a scanning electron microscope to see the wear types. The reinforcement content and cutting speed were obtained to have a much greater effect on the machinability and surface roughness of the hybrid composites compared to the feed rate. Either increasing the feed rate or decreasing the cutting speed provided a larger amount of chip removal until the wear limit. Moreover, the feed rate was obtained to be more effective on the tool wear at lower cutting speeds and higher amounts of hybrid reinforcement.https://journals.pan.pl/Content/135500/AMM-2025-2-08-Ubeyli.pdfaluminum hybrid compositetool wearmachinabilitymilling |
| spellingShingle | I. Sarpkaya E. Özer D. Zalaoğlu M. Übeyli Y. Fedai Effect of Reinforcement Content and Cutting Parameters on Tool Wear in Machining of Aluminum Hybrid Composites Archives of Metallurgy and Materials aluminum hybrid composite tool wear machinability milling |
| title | Effect of Reinforcement Content and Cutting Parameters on Tool Wear in Machining of Aluminum Hybrid Composites |
| title_full | Effect of Reinforcement Content and Cutting Parameters on Tool Wear in Machining of Aluminum Hybrid Composites |
| title_fullStr | Effect of Reinforcement Content and Cutting Parameters on Tool Wear in Machining of Aluminum Hybrid Composites |
| title_full_unstemmed | Effect of Reinforcement Content and Cutting Parameters on Tool Wear in Machining of Aluminum Hybrid Composites |
| title_short | Effect of Reinforcement Content and Cutting Parameters on Tool Wear in Machining of Aluminum Hybrid Composites |
| title_sort | effect of reinforcement content and cutting parameters on tool wear in machining of aluminum hybrid composites |
| topic | aluminum hybrid composite tool wear machinability milling |
| url | https://journals.pan.pl/Content/135500/AMM-2025-2-08-Ubeyli.pdf |
| work_keys_str_mv | AT isarpkaya effectofreinforcementcontentandcuttingparametersontoolwearinmachiningofaluminumhybridcomposites AT eozer effectofreinforcementcontentandcuttingparametersontoolwearinmachiningofaluminumhybridcomposites AT dzalaoglu effectofreinforcementcontentandcuttingparametersontoolwearinmachiningofaluminumhybridcomposites AT mubeyli effectofreinforcementcontentandcuttingparametersontoolwearinmachiningofaluminumhybridcomposites AT yfedai effectofreinforcementcontentandcuttingparametersontoolwearinmachiningofaluminumhybridcomposites |