Enhanced mechanical performance of epoxy/micro balloon/micro fibril cellulose composites

Lightweight and strong polymer composites are essential for improving the fuel efficiency of transportation. The syntactic foams composed of a polymer matrix and hollow microspheres are lightweight but often fragile. This study investigates a hybrid epoxy composite incorporating microballoons and mi...

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Main Authors: Hosta Ardhyananta, Ade Mundari Wijaya, Mas Irfan Purbawanto Hidayat, Joddy Arya Laksmono, Suresh Sagadevan
Format: Article
Language:English
Published: Elsevier 2025-09-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425019374
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author Hosta Ardhyananta
Ade Mundari Wijaya
Mas Irfan Purbawanto Hidayat
Joddy Arya Laksmono
Suresh Sagadevan
author_facet Hosta Ardhyananta
Ade Mundari Wijaya
Mas Irfan Purbawanto Hidayat
Joddy Arya Laksmono
Suresh Sagadevan
author_sort Hosta Ardhyananta
collection DOAJ
description Lightweight and strong polymer composites are essential for improving the fuel efficiency of transportation. The syntactic foams composed of a polymer matrix and hollow microspheres are lightweight but often fragile. This study investigates a hybrid epoxy composite incorporating microballoons and microfibrillated cellulose (MFC), with 5 phr dioctyl phthalate (DOP) added to enhance its ductility and mechanical strength. The results indicate that DOP has improved the mechanical properties, with the composite containing 1 phr MFC that shows the highest flexural strength (51.09 MPa; 55.53 MPa cm3/g) and tensile strength (28.41 MPa; 30.88 MPa cm3/g). All the composites have exhibited a low density of approximately 0.92 g/cm3, remaining below 1 g/cm3. These findings highlight the significant role of DOP and MFC to improve the mechanical performance of lightweight syntactic foam composites, offering valuable insights into their application in various engineering fields.
format Article
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institution Kabale University
issn 2238-7854
language English
publishDate 2025-09-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-eafdb155dd6344eaaa5195b41c6bede82025-08-20T03:40:54ZengElsevierJournal of Materials Research and Technology2238-78542025-09-01381377138810.1016/j.jmrt.2025.07.279Enhanced mechanical performance of epoxy/micro balloon/micro fibril cellulose compositesHosta Ardhyananta0Ade Mundari Wijaya1Mas Irfan Purbawanto Hidayat2Joddy Arya Laksmono3Suresh Sagadevan4Department of Materials and Metallurgical Engineering, Faculty of Industrial Technology and Systems Engineering, Institut Teknologi Sepuluh Nopember, Kampus ITS Sukolilo, Surabaya, Indonesia; Corresponding author.Department of Materials and Metallurgical Engineering, Faculty of Industrial Technology and Systems Engineering, Institut Teknologi Sepuluh Nopember, Kampus ITS Sukolilo, Surabaya, Indonesia; Research Center for Polymer Technology, National Research and Innovation Agency-BRIN, IndonesiaDepartment of Materials and Metallurgical Engineering, Faculty of Industrial Technology and Systems Engineering, Institut Teknologi Sepuluh Nopember, Kampus ITS Sukolilo, Surabaya, IndonesiaResearch Center for Polymer Technology, National Research and Innovation Agency-BRIN, IndonesiaNanotechnology and Catalysis Research Center, University of Malaya, Kuala Lumpur, 50603, MalaysiaLightweight and strong polymer composites are essential for improving the fuel efficiency of transportation. The syntactic foams composed of a polymer matrix and hollow microspheres are lightweight but often fragile. This study investigates a hybrid epoxy composite incorporating microballoons and microfibrillated cellulose (MFC), with 5 phr dioctyl phthalate (DOP) added to enhance its ductility and mechanical strength. The results indicate that DOP has improved the mechanical properties, with the composite containing 1 phr MFC that shows the highest flexural strength (51.09 MPa; 55.53 MPa cm3/g) and tensile strength (28.41 MPa; 30.88 MPa cm3/g). All the composites have exhibited a low density of approximately 0.92 g/cm3, remaining below 1 g/cm3. These findings highlight the significant role of DOP and MFC to improve the mechanical performance of lightweight syntactic foam composites, offering valuable insights into their application in various engineering fields.http://www.sciencedirect.com/science/article/pii/S2238785425019374Light weightMicrofibril celluloseDioctyl phthalateMechanical properties
spellingShingle Hosta Ardhyananta
Ade Mundari Wijaya
Mas Irfan Purbawanto Hidayat
Joddy Arya Laksmono
Suresh Sagadevan
Enhanced mechanical performance of epoxy/micro balloon/micro fibril cellulose composites
Journal of Materials Research and Technology
Light weight
Microfibril cellulose
Dioctyl phthalate
Mechanical properties
title Enhanced mechanical performance of epoxy/micro balloon/micro fibril cellulose composites
title_full Enhanced mechanical performance of epoxy/micro balloon/micro fibril cellulose composites
title_fullStr Enhanced mechanical performance of epoxy/micro balloon/micro fibril cellulose composites
title_full_unstemmed Enhanced mechanical performance of epoxy/micro balloon/micro fibril cellulose composites
title_short Enhanced mechanical performance of epoxy/micro balloon/micro fibril cellulose composites
title_sort enhanced mechanical performance of epoxy micro balloon micro fibril cellulose composites
topic Light weight
Microfibril cellulose
Dioctyl phthalate
Mechanical properties
url http://www.sciencedirect.com/science/article/pii/S2238785425019374
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AT masirfanpurbawantohidayat enhancedmechanicalperformanceofepoxymicroballoonmicrofibrilcellulosecomposites
AT joddyaryalaksmono enhancedmechanicalperformanceofepoxymicroballoonmicrofibrilcellulosecomposites
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